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trickster5000



Member Since: 12 Dec 2015
Location: East Yorkshire
Posts: 502

United Kingdom 1989 Defender 90 300 Tdi CSW Arles Blue
Clayton - I didn't no, although I do plan to fit one at some point. But for now it's definitely a big improvement over the original sealed units and only cost ~£30 Thumbs Up Matt.

'89 90 CSW with a 3.5 V8 conversion (WIP) - http://www.defender2.net/forum/topic46809.html
Post #689793 28th Feb 2018 9:30pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10756

England 
Thanks Matt for the quick reply Very Happy i'm still waiting to play in the snow Rolling Eyes meant to be getting some tomorrow Wink 1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.
Post #689799 28th Feb 2018 9:35pm
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trickster5000



Member Since: 12 Dec 2015
Location: East Yorkshire
Posts: 502

United Kingdom 1989 Defender 90 300 Tdi CSW Arles Blue
Bit of tinkering this weekend. Replaced the old interior light with an LED one and gave it a 12v permanent live. The light has a switch on the side so it can now be turned on from anywhere without having to be in the driver's seat fumbling around for that switch in the lower dash - perfect for getting stuff in and out of the back in the dark.


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I bought a second hand military HD bumper from Blanchards yesterday so I spent a while prepping and painting that. First had to sand back the many layers of flaky paint, then 2 coats of red oxide primer then 2 coats of black on top to finish. Need to buy a pin for it as the military pin is extortionately expensive for what it is, I'll just buy a standard tractor hitch pin off ebay.


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 Matt.

'89 90 CSW with a 3.5 V8 conversion (WIP) - http://www.defender2.net/forum/topic46809.html
Post #690871 4th Mar 2018 3:59pm
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Procta



Member Since: 03 Dec 2016
Location: Sunderland
Posts: 5172

United Kingdom 
neat upgrades Thumbs Up Defender TD5 90 ---/--- Peugeot 306 HDI hatch back

Success is 90% Inspiration and 4 minutes Preparation # you can make it!
Post #690941 4th Mar 2018 7:37pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10756

England 
Very nice Matt, do like your bumper Thumbs Up

Are the holes in each end of the bumper to put your flags in Laughing

Seriously, what are they for ? 1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.
Post #691604 6th Mar 2018 10:10pm
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Mash



Member Since: 09 Feb 2015
Location: Guernsey
Posts: 1674

Guernsey 1998 Defender 90 300 Tdi HT Nato Green
Bang on Clayton they are to fit convoy flags in, also double up as cam pole holders Thumbs Up




Click image to enlarge
 90 wolf - Jasmin http://www.defender2.net/forum/topic39408.html
90 V8 - Maggie http://www.defender2.net/forum/topic42564.html
110 TD5 - Buggsy http://www.defender2.net/forum/topic59029.html
52HG25 lightweight https://www.defender2.net/forum/topic72342.html
D3 Hse - Fiona
Capri 2l S - Anna

Think I might have a problem............
Post #691610 6th Mar 2018 10:24pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10756

England 
Thanks Mash, bit of luck there i think with the guess Thumbs Up 1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.
Post #691615 6th Mar 2018 10:39pm
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trickster5000



Member Since: 12 Dec 2015
Location: East Yorkshire
Posts: 502

United Kingdom 1989 Defender 90 300 Tdi CSW Arles Blue
I was trying to figure out what all the holes were for so thanks Mash Thumbs Up Matt.

'89 90 CSW with a 3.5 V8 conversion (WIP) - http://www.defender2.net/forum/topic46809.html
Post #691646 7th Mar 2018 7:53am
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Procta



Member Since: 03 Dec 2016
Location: Sunderland
Posts: 5172

United Kingdom 
Are these bumpers more beefed up than the road ones? Defender TD5 90 ---/--- Peugeot 306 HDI hatch back

Success is 90% Inspiration and 4 minutes Preparation # you can make it!
Post #691863 8th Mar 2018 6:02am
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LandRoverAnorak



Member Since: 17 Jul 2011
Location: Surrey
Posts: 11324

United Kingdom 
Yes, they're reinforced in the middle and are a lot heavier than standard bumpers. Darren

110 USW BUILD THREAD - EXPEDITION TRAILER - 200tdi 90 BUILD THREAD - SANKEY TRAILER - IG@landroveranorak

"You came in that thing? You're braver than I thought!" - Princess Leia
Post #691873 8th Mar 2018 7:43am
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trickster5000



Member Since: 12 Dec 2015
Location: East Yorkshire
Posts: 502

United Kingdom 1989 Defender 90 300 Tdi CSW Arles Blue
The pin for my bumper arrived today off ebay, its the right diameter but I couldn't find one the right length so bought it with the intention of cutting it down as LRA did in his thread. I knew the steering guard is a bit in the way but I figured I would be able to fumble around behind the guard to fit the lynch pin.

However, the guard actually protrudes over the pin hole slightly to stop the pin dropping in:


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Looking down from above the bumper, the red box shows the part of the guard protruding over the hole and stopping the pin dropping in:


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I have a few options:

1. Cut the following chunk out of the guard (less preferable):


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2. File off the part of the guard in the way. The protruding bit of guard is only about 1/2 thickness of the plate so would have plenty of meat left on and would be invisible from the front.

The part of the guard above the red line is vertical and the guard angles off below that line. This should give me enough space between the bumper and the angle of the guard to drop the pin in and fit the lynch pin:


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I think I'll try step 2 first, the guard is aluminium so no problems with corrosion to worry about. I'd prefer not to cut a chunk out of the guard for aesthetics and given I wont be using the pin often, I won't mind having to fiddle about behind the guard so as long as I can make it drop in I'd be happy.

The only other option would be moving the guard and/or bumper forward or backwards but this doesn't seem a very viable option because of the modification to chassis/bumper mountings this would require.

Bit annoying but I probably should've foreseen this. Anyone else fitted a mil bumper with a steering guard and had this problem with fitting the pin?

PS: This probably doesn't make much sense but it's really difficult to describe the problem, hopefully the pictures help a bit Thumbs Up Matt.

'89 90 CSW with a 3.5 V8 conversion (WIP) - http://www.defender2.net/forum/topic46809.html
Post #693344 14th Mar 2018 7:15pm
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grafty99



Member Since: 15 Aug 2012
Location: North Devon
Posts: 4785

United Kingdom 2002 Defender 90 Td5 HT Caledonian Blue
Best bet would be to loosen the bumper bolts and slide forward as much as possible and then loosen the steering guard bolts and move that back as far as possible. There may be enough tolerance to make it clear Thumbs Up 2002 90 Td5 Station Wagon
1990 Vogue SE
Triumph Tiger Explorer 1200
Td5 90 Thread http://www.defender2.net/forum/topic50767.html
Tdi 110 Thread https://www.defender2.net/forum/topic69562.html
RRC Thread http://www.defender2.net/forum/topic54492.html
Instagram http://www.instagram.com/george_grafton
Post #693357 14th Mar 2018 7:46pm
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grafty99



Member Since: 15 Aug 2012
Location: North Devon
Posts: 4785

United Kingdom 2002 Defender 90 Td5 HT Caledonian Blue
Just looking at the pictures again, does the guard nearly completely cover the hole or only just cover the hole? 2002 90 Td5 Station Wagon
1990 Vogue SE
Triumph Tiger Explorer 1200
Td5 90 Thread http://www.defender2.net/forum/topic50767.html
Tdi 110 Thread https://www.defender2.net/forum/topic69562.html
RRC Thread http://www.defender2.net/forum/topic54492.html
Instagram http://www.instagram.com/george_grafton
Post #693358 14th Mar 2018 7:48pm
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trickster5000



Member Since: 12 Dec 2015
Location: East Yorkshire
Posts: 502

United Kingdom 1989 Defender 90 300 Tdi CSW Arles Blue
It's only just covering the hole so your suggestion could well work, plenty of slack in bumper bolts but I think the steering guard is a more snug fit.

Cheers Thumbs Up Matt.

'89 90 CSW with a 3.5 V8 conversion (WIP) - http://www.defender2.net/forum/topic46809.html
Post #693359 14th Mar 2018 7:50pm
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trickster5000



Member Since: 12 Dec 2015
Location: East Yorkshire
Posts: 502

United Kingdom 1989 Defender 90 300 Tdi CSW Arles Blue
Well your suggestion did work! Managed to get enough movement to just squeeze the pin in, it's quite tight which is good so it won't rattle. The lynch pin does fit on but its a bit fiddly behind the guard and I've threaded the chain through a hole in the steering guard but it looks a bit messy so I might just take the chain off altogether, it's not really needed.


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 Matt.

'89 90 CSW with a 3.5 V8 conversion (WIP) - http://www.defender2.net/forum/topic46809.html
Post #693385 14th Mar 2018 8:51pm
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