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stigomery

Member Since: 10 May 2016
Location: Cambridge
Posts: 277

Replacing fuel pump on Td5 90

Researching the forum it seems VDO make the recommended replacement fuel pump which I can find for about 190 quid +VAT... my question though is which/how many seals do I need to purchase/replace as there seem to be 3 or 4 different alternatives...

Are there any other jobs I should do at the same time, e.g. fuel filter etc.?

Thanks

Stig

17th May 2017 10:15am

Mdm

Member Since: 11 Sep 2013
Location: Sunny Lancashire
Posts: 1631

replace the sealing ring on the pump

be gentle with the pipe clips when you take them off,you can buy a tool to help remove them.

clean and vac any debris off before you start removing the old one

the pump securing ring i often corroded,there is a plastic and metal one available

fuel filter makes sense at the same time

if you dont want to drop the tank

you can use one of these to cut a hole on the flor looks neat and is easy to remove in future if you fit it with rivnuts

http://www.ebay.co.uk/itm/like/17267600200...amp;crdt=0

and finally make sure you get the correct pump as the depth of the pump varies with model

17th May 2017 6:10pm

pj2106

Member Since: 20 Dec 2012
Location: Huntingdon AKA The Shire
Posts: 1500

2008 Defender 110 Puma 2.4 USW Stornoway Grey

This might help I did mine a few years ago and here's the how to thread

http://www.defender2.net/forum/post298155.html#298155 2008 110 2.4 XS Utility (Hagrid)
2002 90 TD5 Hardtop (Sully) Sold
1998 300TDi D1 (Billy) Sold

17th May 2017 7:36pm

MadTom

Member Since: 10 Sep 2013
Location: Olomouc
Posts: 636

Clean and vacuum any debris on the top of tank - definitely yes. And for the rest apply a bit of WD40 and clean with a rag. WD40 (or another thin oil) will stick the rest debris and lower their chance to fall down into the tank. "Drobek" = The Small One - Discovery 2, "Blufínek" = The Blue Thing - Defender 130, and for me at least Ford Mondeo

19th May 2017 5:46am

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