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Cupboard



Member Since: 21 Mar 2014
Location: Suffolk
Posts: 2971

United Kingdom 2011 Defender 110 Puma 2.4 HT Corris Grey
Sea shells?! Big Cry
Post #555315 11th Aug 2016 12:28pm
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Mash



Member Since: 09 Feb 2015
Location: Guernsey
Posts: 1674

Guernsey 1998 Defender 90 300 Tdi HT Nato Green
^^ yep and enough sand to build a really big sandy thing Exclamation

The chassis are a solid and stronger chassis but as shown everything of steel will rust if not looked after and treated correctly.

So second day playing and after and hour I had this:



Click image to enlarge


Now I did use (but not take a pic) a very good zinc rich weld through primer prior to welding the plate in place, I know it's not the best looking of welds but I'm a little out of practice with arc and as the weld penetrated and is solid I am happy. The rear crossmember assy on the Wolf is different to the civvie version and as such it has an outer plate that bolts over the crossmember, in between the two it was a little bit rusty so a very liberal covering in cavity wax before I rebuilt it along with copious amounts injected in to the chassis itself. (Hands were far too dirty for pics sorry).

A quick blast over with some fresh paint to my crossmember cover made it look nice and respectable again, quick bolt on of all the bits and I got this:



Click image to enlarge


So for a day and a half I am very happy with the result, now back to the long list and stock piling of spares in preparation for the chassis swap some time next year Big Cry 90 wolf - Jasmin http://www.defender2.net/forum/topic39408.html
90 V8 - Maggie http://www.defender2.net/forum/topic42564.html
110 TD5 - Buggsy http://www.defender2.net/forum/topic59029.html
52HG25 lightweight https://www.defender2.net/forum/topic72342.html
D3 Hse - Fiona
Capri 2l S - Anna

Think I might have a problem............
Post #555382 11th Aug 2016 6:40pm
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ChrisJ



Member Since: 12 Nov 2013
Location: Warwickshire
Posts: 231

United Kingdom 2015 Defender 90 Puma 2.2 SW Corris Grey
Fantastic efforts so far, really like this.
Post #555393 11th Aug 2016 7:12pm
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Mash



Member Since: 09 Feb 2015
Location: Guernsey
Posts: 1674

Guernsey 1998 Defender 90 300 Tdi HT Nato Green
Cheers Thumbs Up she is a labour of love as many of you will know. 90 wolf - Jasmin http://www.defender2.net/forum/topic39408.html
90 V8 - Maggie http://www.defender2.net/forum/topic42564.html
110 TD5 - Buggsy http://www.defender2.net/forum/topic59029.html
52HG25 lightweight https://www.defender2.net/forum/topic72342.html
D3 Hse - Fiona
Capri 2l S - Anna

Think I might have a problem............
Post #555398 11th Aug 2016 7:21pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10772

England 
Thumbs Up 1996 Golf Blue 300Tdi 110 Pick up.

Keeper.

Clayton.
Post #555426 11th Aug 2016 8:32pm
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London 52



Member Since: 21 Oct 2014
Location: Lincoln
Posts: 312

United Kingdom 2005 Defender 90 Td5 CSW Belize Green
Top class job Very Happy
Post #555708 13th Aug 2016 9:30am
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Mash



Member Since: 09 Feb 2015
Location: Guernsey
Posts: 1674

Guernsey 1998 Defender 90 300 Tdi HT Nato Green
So the "holiday" I was ment to be leaving for has been moved right for a couple of weeks, Censored

So now that I'm at work and the boss isn't Whistle time to do that job I have been putting off for a year, the fuel gauge was playing up and miss reading so I removed the cables expecting to clean up the connections and have it nipped...... No this being a lany it was never going to be that easy was it! As I pulled on the female spade connector the male decided it wanted to come too and detached itself from the sender unit.

Now I had a spare sender buried in the shed, new gasket etc but when I was looking at the sender it looked rusted in and didn't look like it wanted to ever come out so the decision of a new tank was made, tank ordered, fuel lines ordered ( Censored me they are not cheap!) and as the bits arrived they went in the shed with the idea I will get around to that, a year or so later of resetting the trip every time I fueled up and I was used to the lack of a fuel gauge.

The sun shining and being told there is no work at 0805 I thought I might as well get it sorted so big pile of bits ready to fit, seat out...... I wonder ?? So a load of freeze and release spray a few taps with a brass punch and out it comes....bonus!

All changed and a fuel gauge that works in 10min.



Click image to enlarge



Click image to enlarge



Well after that what else to do? Move on to the V8 ? Yep silly question, until the end of the day when I had a can of stone chip in my hand, thought I would tart up the front bumper and steering guard:



Click image to enlarge


Now it was just a quick tart up and a new bumper is sitting in the shed but I'm guna save that for the new chassis so this will do for a few months. 90 wolf - Jasmin http://www.defender2.net/forum/topic39408.html
90 V8 - Maggie http://www.defender2.net/forum/topic42564.html
110 TD5 - Buggsy http://www.defender2.net/forum/topic59029.html
52HG25 lightweight https://www.defender2.net/forum/topic72342.html
D3 Hse - Fiona
Capri 2l S - Anna

Think I might have a problem............
Post #558054 22nd Aug 2016 4:56pm
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Mash



Member Since: 09 Feb 2015
Location: Guernsey
Posts: 1674

Guernsey 1998 Defender 90 300 Tdi HT Nato Green
Well with some fabulous weather and a service due, I thought that it's the perfect time to crack on.


Click image to enlarge



Full filter swap was done inside an hour including brew times, amazingly every filter was happy to undo by hand, with such nice weather I decided to rummage in the shed for my tub of diff/transfer box oil and change that as well ( one point I shall mention now as I have seen people encounter problems before, always remove the filler plug on any item prior to removing the drain plug, "dirty oil is better than no oil" Thumbs Up )

With all these fluids changed I might even treat the old girl to a gearbox and even coolant change if I get a chance. 90 wolf - Jasmin http://www.defender2.net/forum/topic39408.html
90 V8 - Maggie http://www.defender2.net/forum/topic42564.html
110 TD5 - Buggsy http://www.defender2.net/forum/topic59029.html
52HG25 lightweight https://www.defender2.net/forum/topic72342.html
D3 Hse - Fiona
Capri 2l S - Anna

Think I might have a problem............
Post #615372 8th Apr 2017 4:42pm
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corgi1



Member Since: 26 Feb 2017
Location: bucks
Posts: 440

England 2009 Defender 90 Puma 2.4 XS CSW Stornoway Grey
for a non technical owner, is a "wolf" any landrover which was owned by the armed services ?
lovely job by the way Thumbs Up
Post #615391 8th Apr 2017 5:51pm
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Fat Cog



Member Since: 19 Mar 2012
Location: Oxfordshire & Devon
Posts: 502

United Kingdom 2016 Defender 90 Puma 2.2 HT Corris Grey
Mash...a wonderful source of knowledge about Wolfs! Cant wait to show him mine (that's my LR!), after helping so much and offering top notch advice through the buying and searching process...if you need to know about Wolfs, call Mash! Since 1973...S1, Air Portable's, Defender's, but only my Wolf TUL HS GS remains
Post #615392 8th Apr 2017 5:55pm
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Fat Cog



Member Since: 19 Mar 2012
Location: Oxfordshire & Devon
Posts: 502

United Kingdom 2016 Defender 90 Puma 2.2 HT Corris Grey
Mash...a wonderful source of knowledge about Wolfs! Cant wait to show him mine (that's my LR!), after helping so much and offering top notch advice through the buying and searching process

Click image to enlarge

...if you need to know about Wolfs, call Mash! Since 1973...S1, Air Portable's, Defender's, but only my Wolf TUL HS GS remains
Post #615393 8th Apr 2017 5:56pm
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Mash



Member Since: 09 Feb 2015
Location: Guernsey
Posts: 1674

Guernsey 1998 Defender 90 300 Tdi HT Nato Green
Cheers Fat Cog, very nice Wolf there Thumbs Up



A Wolf is the last batch of defenders purchased by the MOD, the project was codenamed Wolf, various reasons behind the name have been put forward the two main ones are:

Wheel On Left Flank
"We should name this Wolf as if we b Censored r it up it will bite us in the ass".

The Wolf is a heavy duty 300tdi with many unique features only to itself. 90 wolf - Jasmin http://www.defender2.net/forum/topic39408.html
90 V8 - Maggie http://www.defender2.net/forum/topic42564.html
110 TD5 - Buggsy http://www.defender2.net/forum/topic59029.html
52HG25 lightweight https://www.defender2.net/forum/topic72342.html
D3 Hse - Fiona
Capri 2l S - Anna

Think I might have a problem............
Post #615414 8th Apr 2017 7:23pm
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Procta



Member Since: 03 Dec 2016
Location: Sunderland
Posts: 5183

United Kingdom 
some graft going into that Thumbs Up What little extras do these have then, compared to the standard defenders ? Defender TD5 90 ---/--- Peugeot 306 HDI hatch back

Success is 90% Inspiration and 4 minutes Preparation # you can make it!
Post #615443 8th Apr 2017 10:20pm
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Mash



Member Since: 09 Feb 2015
Location: Guernsey
Posts: 1674

Guernsey 1998 Defender 90 300 Tdi HT Nato Green
Where to start on differences? Here is a quick list of basic things, I haven't go into detail on different specs GS/FFR etc.

From front to back;

Front light guards fitted as standard (exception is the BFA, this has none fitted and the sidelight is incorporated into the headlight)

Heavy duty steering guard is fitted to the 90/110 (BFA has a tubular guard fitted)

Jate rings fitted front and rear (recovery/lash down and even for dangling from helicopters)

24v electrics

Heavy duty chassis with additional supports for the rear tub (the excessive weight picked holes in the floor prior to this) rear cross member is a totally different design with an outer plate bolted over the top

Upgraded axles (110 rear axle has additional casing welded on to it as during trials they kept snapping the axle tubes)

6-way lighting switch; allows complete black out of all lights except the convoy light or convoy and sides (only used by lead vehicle)

Two part doors with angled windows

ROPS. Roll over protection system
Originally the rear tub had straightening plates attached to the capping, a roll over bar with a single cross bar sits directly behind the driver/commanders seat attached to a rear cage system

Spare wheel mounted on the side, this has gone through various changes

The roof was a complete redesign due to the ROPS, a contract to a different supplier outside of Land Rover produced the hard top due to it needing extra height is was felt a fibreglass roof would be easier to construct than to modify the normal metal one

Jerry can stowage the 90 can carry two cans mounted to brackets attached to the rear bulkhead, the 110 has two lockers allowing the carriage of four jerry cans (fuel cans should only be carried in the r/h/s and water in the l/h/s)

NATO tow hitch and trailer socket

HD / Wolf rims

Brakes are AP vented fronts and disc on the rear

Now this list is not everything and I will of missed some bits but as a quick rattle from the top of the head I hope it gives you an insight. 90 wolf - Jasmin http://www.defender2.net/forum/topic39408.html
90 V8 - Maggie http://www.defender2.net/forum/topic42564.html
110 TD5 - Buggsy http://www.defender2.net/forum/topic59029.html
52HG25 lightweight https://www.defender2.net/forum/topic72342.html
D3 Hse - Fiona
Capri 2l S - Anna

Think I might have a problem............
Post #615450 8th Apr 2017 10:53pm
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Mash



Member Since: 09 Feb 2015
Location: Guernsey
Posts: 1674

Guernsey 1998 Defender 90 300 Tdi HT Nato Green
Well after a few months of luxury with my D3 I now have Jas back Very Happy so I am once again back in full time defender driving Thumbs Up

I had left Jas in the care of Swmbo and all was going well until she had an argument with a lump of granite, I can't blame her as some of the lanes back home like to bite cars, so the first job I had was repairing the mirror.

I had wanted to upgrade to the Mud blind spot mirrors but they are out of stock on the website so Maggie has kindly donated one of her mirror glasses to enable me to reverse clearly.


Before:


Click image to enlarge



After:




Click image to enlarge
 90 wolf - Jasmin http://www.defender2.net/forum/topic39408.html
90 V8 - Maggie http://www.defender2.net/forum/topic42564.html
110 TD5 - Buggsy http://www.defender2.net/forum/topic59029.html
52HG25 lightweight https://www.defender2.net/forum/topic72342.html
D3 Hse - Fiona
Capri 2l S - Anna

Think I might have a problem............
Post #645491 21st Aug 2017 6:43pm
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