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red zepplin



Member Since: 26 Mar 2015
Location: Never far from a brew (Lancashire)
Posts: 196

1998 Defender 90 300 Tdi HT Rioja Red
Clutch pedal sticking down
Looks like I'll be spending the weekend changing the clutch master and slave cylinders. The pedal has been squeaking recently and now is not returning fully up I've greased the pedal spring but it's still sticking before I strip it all down has anybody any other ideas?
Post #527143 26th Apr 2016 8:22pm
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steventheplumber



Member Since: 29 Apr 2014
Location: Lincolnshire
Posts: 767

England 1987 Defender 90 200 Tdi HT Keswick Green
Long shot but if you look form under the bonnet. You will find a nut on the clutch box housing undo it and pump some grease into it. Is a long shot but will not cost much. Best of luck.

Click image to enlarge

Not the best picture it's just to the right where throttle cable drops down!
Post #527154 26th Apr 2016 8:50pm
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red zepplin



Member Since: 26 Mar 2015
Location: Never far from a brew (Lancashire)
Posts: 196

1998 Defender 90 300 Tdi HT Rioja Red
Thanks Steve will have a look when I'm at "work" Whistle
Simon
Post #527220 27th Apr 2016 6:22am
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sharkey964



Member Since: 05 Oct 2014
Location: On a muddy track
Posts: 574

France 2007 Defender 90 Puma 2.4 XS CSW Santorini Black
You could also try lubing the adjuster pivot under the master cylinder cover plate.First,
I have just changed my master & slave cylinder for the same problem.
Marc
Post #527335 27th Apr 2016 3:55pm
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red zepplin



Member Since: 26 Mar 2015
Location: Never far from a brew (Lancashire)
Posts: 196

1998 Defender 90 300 Tdi HT Rioja Red
Quick update swopped the master and clutch cylinders problem sorted. Anyone having a go at this and using the Haynes manual,the book says remove the clutch pedal rubber to ease pedal box removal (don't bother waste of time) better to remove the air cleaner box as pulling the pedal box assembly through the bulkhead and turning it though 90 degrees is a bit tricky as it fouls the air box and brake servo. Also when replacing slave cylinder make sure you put the bleed screw above the fluid feed pipe this eases bleeding
Post #528737 3rd May 2016 9:50am
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steventheplumber



Member Since: 29 Apr 2014
Location: Lincolnshire
Posts: 767

England 1987 Defender 90 200 Tdi HT Keswick Green
Glad your sorted
Post #528742 3rd May 2016 10:02am
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