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Alex1976



Member Since: 23 Jan 2013
Location: Buckingham
Posts: 596

England 
My Defender rebuild
I thought some of you might be interested in what I have done to my defender over the 6 years I have owned it.

I bought it from Jim Hallam Landrover in January 2010 as an untouched 1995 300tdi CSW. It was all original with the only work done being general servicing. It had been a farmers wife's car and just used as a general run around. Not in too bad shape.



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Post #525957 22nd Apr 2016 1:38pm
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Alex1976



Member Since: 23 Jan 2013
Location: Buckingham
Posts: 596

England 
I started to do a few small mods to it. I picked up a set of genuine Freestyle wheels and then put new General Grabbers AT2 tyres on.

Also added a NAS rear step.

With the use of a hair dryer I heated up and peeled off the graphics.



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Post #525960 22nd Apr 2016 1:42pm
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defender9



Member Since: 12 Mar 2016
Location: Fylde Coast
Posts: 1629

United Kingdom 2015 Defender 90 Puma 2.2 SW Keswick Green
A nice improvement, I was never keen on the graphics.
Post #525962 22nd Apr 2016 1:44pm
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Alex1976



Member Since: 23 Jan 2013
Location: Buckingham
Posts: 596

England 
I drove it around like this and enjoyed it as a second car for about a year. Then with a change of job I decided I would use it as my everyday and only car. I decided that I would take the opportunity to invest in it and get it all sorted out as I wanted it first however. So the rebuild began......

I ordered a Marsland galvanised chassis:



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Post #525963 22nd Apr 2016 1:47pm
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Alex1976



Member Since: 23 Jan 2013
Location: Buckingham
Posts: 596

England 
Sprayed it with etch primer and then chassis black as I like the original look rather than bare galv.



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Post #525966 22nd Apr 2016 1:51pm
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Alex1976



Member Since: 23 Jan 2013
Location: Buckingham
Posts: 596

England 
Then it was to get on with the strip down....

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Post #525968 22nd Apr 2016 1:57pm
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Alex1976



Member Since: 23 Jan 2013
Location: Buckingham
Posts: 596

England 
More stripping....

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Post #525971 22nd Apr 2016 2:01pm
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Alex1976



Member Since: 23 Jan 2013
Location: Buckingham
Posts: 596

England 
Then it was time to get a rolling chassis sorted. Really feels like progress at this point and also makes it far easier to work as I could move the chassis in and out of the garage.



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Post #525972 22nd Apr 2016 2:05pm
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Alex1976



Member Since: 23 Jan 2013
Location: Buckingham
Posts: 596

England 
Gearbox and Ashcroft recon 1.2 ratio transfer box in.



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Post #525973 22nd Apr 2016 2:09pm
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steve E



Member Since: 06 Mar 2011
Location: Tenby
Posts: 2073

Wales 
Cracking
I look forward to following your Build and a big thanks for sharing Thumbs Up
Post #525975 22nd Apr 2016 2:13pm
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Snowy90



Member Since: 23 Feb 2015
Location: Surrey
Posts: 482

United Kingdom 2008 Defender 90 Puma 2.4 XS CSW Fuji White
This will be an interesting one to watch thanks for the post
Post #525976 22nd Apr 2016 2:14pm
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Alex1976



Member Since: 23 Jan 2013
Location: Buckingham
Posts: 596

England 

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Bulkhead dropped back on....
Post #525977 22nd Apr 2016 2:14pm
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Alex1976



Member Since: 23 Jan 2013
Location: Buckingham
Posts: 596

England 
All back together. In my hurry to get it finished the photo taking got left out sadly.

The sharp eyed amongst you will notice I took the opportunity to change the roof.

I picked up a roof without alpines or sunroof in an attempt to stop leaks from above. I decided to spray it Epsom Green Met to match the rest of the body rather than the classic white.



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Post #525980 22nd Apr 2016 2:20pm
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Alex1976



Member Since: 23 Jan 2013
Location: Buckingham
Posts: 596

England 
So I used it as my daily driver for a few years and loved it. Then work changed and I needed to big miles once again so the Defender became a second car.

After a while I started thinking what I would like to change on the Defender. It had bugged me for the last few years that when I rebuilt it I more or less just stripped it off the old chassis and put it onto a new chassis and didn't change much else.

So in a moment of boredom I decided I would take it apart and rebuild it as I really wanted it.........
Post #525982 22nd Apr 2016 2:24pm
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Alex1976



Member Since: 23 Jan 2013
Location: Buckingham
Posts: 596

England 
The stripdown again.....



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Post #525983 22nd Apr 2016 2:29pm
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