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LandieG



Member Since: 13 Mar 2013
Location: nr Caerphilly
Posts: 91

Rebuild of 07 Td5
Looking through the other rebuild projects, saw some amazing builds and thought I'd share the progress of my own little project.

Got a farm hack Td5 07 about 18 months ago, it was in a pretty awful state… 🤔

The dash and steering wheel had been eaten by a dog, there were big holes in the floor and sill of the drivers side, but the engine started up on the button, and a quick check with a Hawkeye Pro borrowed from a mate showed the engine to be ok.

Gearbox felt ok-ish but big clunk on engaging gears was a bit of a worry… hoped it was the a frame ball joint, if not I was going to be in for an expensive time…!

Had skinny little 205 tyres and looked pretty pathetic (couldn't even bring myself to take pics of it other than to show there wasn't a straight panel on it!!

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Post #490239 9th Jan 2016 12:38pm
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LandieG



Member Since: 13 Mar 2013
Location: nr Caerphilly
Posts: 91

The inside of the pick-up load bay was full of holes too, and I was keen to go bulkhead free for leg room as my plan was to soft-top it, so a trip down the scrappie got me a new rear tub from a write-off, some scrapes but pretty straight

Out with the angle grinder and some angle ally to rivet on, and the tub was ready.

Some LED NAS lights and mounts went on, and the old can and tub removed.



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Post #490249 9th Jan 2016 1:09pm
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LandieG



Member Since: 13 Mar 2013
Location: nr Caerphilly
Posts: 91

The chassis was good, some surface discolouration but no rust as expected from the age, but all the spaces were full of mud, grass seed and it took quite a bit of jet washing to clear it off, then a day of hosing the drive of all the gunk!!

Few cans of waxoyl / hammerite to the chassis etc and ready to call on some mates to get the tub on!

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Post #490253 9th Jan 2016 1:26pm
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LandieG



Member Since: 13 Mar 2013
Location: nr Caerphilly
Posts: 91

As it was going to be a little while til I could get the back done, i decided to do the front end, and put the new intercooler tubing and coolant tubing on, and take off the battered outer wing skins to be replaced by aftermarket thicker pattern ones…

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Then the boys came over and I had a tub, then put the wings on.

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Post #490255 9th Jan 2016 1:33pm
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LandieG



Member Since: 13 Mar 2013
Location: nr Caerphilly
Posts: 91

As you can see there are some superb tree sliders on, have some in my old V8 90 and they're awesome thanks to Ian Dixon for them! 👍

Splashed out a bit, but you have to when it comes to safety, and got a Protection & Performance cage - wouldn't be allowed to take the little one out and about without it😉



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So after the cage went on, I got a good deal on a tubular winch bumper, and in anticipation of maybe wanting a tune at some point 😗🎼 I put a Serck intercooler in. Took my hood off the old 90, had "ears" put in and she was watertight (😂 Haha, as if a defender could be from above!!)

Bonnet from a scrappie and some "chequer" (not actually chequered!) plates from Equipe went on.

I then went on a mission to rid the Defender of all filament bulbs, including JWSpeaker evo2 heads and led indicators (since replaced with JWS DRL ones…)

After that progress slowed, although now taxed and mot'd at least it was usable, so Mrs G was happier…

With the outside usable, the dash had been replaced with an XS one, with extra switches for the lockers and compressor, I started inside.



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(Compressor wiring not quite tidied Wink


Silent cost to the front half, carpet throughout and the cobra Sidewinder seats out of old 90 - even had a bit of a re-trim - and a din-security cubby from fcx 👍🏻

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May as well do a 2" Bearmach (non HD) / Wildbear lift as well… Whistle

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Last edited by LandieG on 9th Jan 2016 4:22pm. Edited 1 time in total
Post #490288 9th Jan 2016 3:30pm
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LandieG



Member Since: 13 Mar 2013
Location: nr Caerphilly
Posts: 91

Bit of a steering wobble, the swivels had seen better days, pins loose and wobbly… Confused



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That would do it!

While down there, did both sides' bearings, updated the discs to EBC vented, and out AP calipers on.



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CV's on one side starting to show a bit of play, so "while I was down there" Shocked I did that with a lot of help from Al & Chris Bow down , and took the opportunity to put in the ARB locker that had been bought off a charming chap mountainman on here Thumbs Up

The rear Ashcroft locker went in as well.



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Post #490300 9th Jan 2016 4:12pm
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Freypal



Member Since: 23 Sep 2013
Location: Shropshire
Posts: 271

United Kingdom 1992 Defender 90 200 Tdi HT Portofino Red
Loving this. Keep it coming!
Post #491091 11th Jan 2016 5:28pm
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JAY BOY



Member Since: 04 May 2010
Location: Not here
Posts: 1706

Wales 
Looks great, looking forward to the finished article Thumbs Up
Post #491164 11th Jan 2016 7:34pm
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Fatboy Slim



Member Since: 04 Feb 2008
Location: Bridgend
Posts: 1006

Wales 
Cracking job! If you're thinking of selling the truck cab roof give me a shout Wink
Post #491199 11th Jan 2016 8:33pm
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Pickles



Member Since: 26 May 2013
Location: Melbourne
Posts: 3784

Australia 2013 Defender 90 Puma 2.2 CSW Keswick Green
TOP TOP job,.....but I think it deserves a V8??
Well done, Pickles.
Post #491205 11th Jan 2016 8:43pm
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LandieG



Member Since: 13 Mar 2013
Location: nr Caerphilly
Posts: 91

Fatboy Slim wrote:
Cracking job! If you're thinking of selling the truck cab roof give me a shout Wink


Already sold it, sorry!
Post #491354 12th Jan 2016 9:47am
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LandieG



Member Since: 13 Mar 2013
Location: nr Caerphilly
Posts: 91

Pickles wrote:
TOP TOP job,.....but I think it deserves a V8??
Well done, Pickles.


Haha!! Laughing I have already got a V8 90, there are advantages for me of having a Td5… especially after a little trip up the M5 to IRB… Whistle
Post #491356 12th Jan 2016 9:51am
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LandieG



Member Since: 13 Mar 2013
Location: nr Caerphilly
Posts: 91

Got the front shocks / springs and turrets done… braided extended hoses, as "why not?"!!!



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Now it's off having the multi-colour colour scheme made all one colour… look forward to seeing it and showing the "finished" Rolling with laughter result (who am I kidding, it won't ever be finished really!!)

Top tip, the Gwyn Lewis protectors at the back of the front wheel arches are worth their weight in gold!!! All pristine behind there when it was up on ramp…! Despite getting stuck in deep mud, which got everywhere else!!
Post #508462 26th Feb 2016 4:49pm
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Arran73



Member Since: 25 Mar 2013
Location: Commugny, Switzerland
Posts: 133

United Kingdom 
Fantastic transformation so far love it
Post #508472 26th Feb 2016 6:02pm
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LandieG



Member Since: 13 Mar 2013
Location: nr Caerphilly
Posts: 91


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Ok point of no return, all ready for paint… what if I choose the wrong colour…??! Shocked




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Ah ok no need to have worried… Bali Blue is the doggies' danglies!!!!

Nearly there…!!
Post #519671 31st Mar 2016 5:51pm
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