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Giby_off



Member Since: 05 Apr 2015
Location: Sofia
Posts: 63

Bulgaria 2012 Defender 110 Puma 2.2 SVX Station Wagon Havana
footwell leaks - bulkhead is OK dealership claims
Help needed. There is constant water in the footwells. Isolation foam in the front under the foot is always wet.
Dealerships claims the water is not coming from the bulkhead seal.
Any suggestions?


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Post #476331 26th Nov 2015 12:50pm
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keith



Member Since: 15 Aug 2012
Location: Edinburgh
Posts: 2190

Scotland 
Windscreen . Guaranteed. Take out the window and use sealant top and bottom corners . Thumbs Up
Post #476382 26th Nov 2015 2:47pm
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o4dn



Member Since: 08 Jan 2010
Location: South West
Posts: 538

France 2009 Defender 90 Puma 2.4 SW Alaska White
Not necessarily windscreen foam, could be the windscreen brackets as well (I reckon it's a very common source of leaks).

I replaced mine along with the gasket and applied sealant inside the fixings on the bulkhead and no more leaks for me.

http://www.landroverworkshop.com/diagrams/...reen_52775

Get the dealer to fix those now, or else you'll have to fight another battle with corrosion warranty sooner than you expect.
Post #476394 26th Nov 2015 3:42pm
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adamatdraycott



Member Since: 11 Nov 2013
Location: Midlands
Posts: 299

United Kingdom 2014 Defender 90 Puma 2.2 SW Corris Grey
Corner of the windscreen seals.

If you pull the seal into the windscreen frame you can often solve the leak for a while.

I occasionally get a small dribble onto my passenger mat. Have since pulled the seal onto the frame and taken it to the dealer for an investigation. They tested it in their facility for 4 hours and it was dry inside!
Post #476409 26th Nov 2015 4:29pm
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keith



Member Since: 15 Aug 2012
Location: Edinburgh
Posts: 2190

Scotland 
04dn
I never mentioned foam . There is no foam around window .
The water IS coming in the flat edge of the metal frame under the seal . I'll put my wages on it . Whistle
Post #476427 26th Nov 2015 6:32pm
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Happyoldgit



Member Since: 14 Sep 2007
Location: Norfolk
Posts: 3471

United Kingdom 2015 Defender 110 Puma 2.2 USW Corris Grey
TBH at the risk of being branded unhelpful the OP would be best served by reading and inwardly digesting some of the many, many previous threads on the eternal subject of leaking Defenders. Steve.
Owned numerous Land Rover vehicles of all shapes and sizes over the decades.
Current Defender: A non tarts hand-bagged Puma 110 XS USW.

[Insert something impressive here such as extensive list of previous Land Rovers or examples of your prestigeous and expensive items, trinkets, houses, bikes, vehicles etc]

http://forums.lr4x4.com

I used to be Miserable ...but now I'm ecstatic.
Post #476435 26th Nov 2015 7:01pm
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Giby_off



Member Since: 05 Apr 2015
Location: Sofia
Posts: 63

Bulgaria 2012 Defender 110 Puma 2.2 SVX Station Wagon Havana
Thank you for trying to help. The dealership checked also the windscreen brackets. I will try to check by myself if the water is going trough the windscreen seals before I go to the dealer. It is strange because on the picture you can see that the water traces are in the middle of the car.
Post #476436 26th Nov 2015 7:04pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17242

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
The wet bits may well end up in the middle but usually where they end up isn't a gret indication of where they started. There are many fittings, brackets, and other odd shapes on the bulkhead panel which will direct the water into a completely misleading place.

For what it's worth I agree with what has been said above. The first place I would suspect is the seal between the glass and the frame, the second the seal between the frame and the lower bulkhead. Both of these joints are notorious for leaking.

If you look in some of the threads with photos taken on the productin line you will see pictures of the special test facility for leaks. This is a thing like a giant car wash that Defenders are taken through in order to make sure that they leak properly, and that a dry one doesn't accidently leave the factory. Rolling with laughter
Post #476443 26th Nov 2015 7:22pm
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Giby_off



Member Since: 05 Apr 2015
Location: Sofia
Posts: 63

Bulgaria 2012 Defender 110 Puma 2.2 SVX Station Wagon Havana
When you talk about corner of the windscreen seals, do you mean that shown on the picture?

Click image to enlarge


Here is the window to bulkhead seal. Dealer did not replaced the seal but used windows silicone to seal it.
I can not see a hole.


Click image to enlarge


Click image to enlarge


Click image to enlarge
Post #476472 26th Nov 2015 8:55pm
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T1G UP



Member Since: 08 Dec 2009
Location: Bath
Posts: 3101

England 2011 Defender 110 Puma 2.4 XS CSW Orkney Grey
The return lip ends where the hinges are. The water runs through the seal, its porous, end down where the hinges bolt through. Then down on to the boat of the dash. I know this because mine does it. I have just bought a second hand tdci bulkhead which also had the same issue. It's been galvanised and will be fitted along with the galvanised b posts I have. The dealer cannot really fix the issue. The best way is to seal the front of the bulkhead to screen seal with mastic.
Post #476477 26th Nov 2015 9:00pm
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dave w l



Member Since: 15 Jun 2015
Location: newcastle staffs
Posts: 21

England 2014 Defender 90 Puma 2.2 XS CSW Corris Grey
Surly it's up to the dealer to solve the problem not us my 2014 defender 90 is going back in for the second time . There is a brown stain running down into the near side foot well so I'm going to insist that the bulkhead should have some sort of rust prevention treatment done after they solve the problem. I want a full waxoil done but there's know point until the problem is solved what do U guys think . Stay safe
Post #476497 26th Nov 2015 9:20pm
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Alphabear



Member Since: 11 Oct 2015
Location: South Wales
Posts: 51

Wales 2015 Defender 90 Puma 2.2 HT Scotia Grey
I have a rusty stain in the footwell also. Booked into the dealers next month but I had also wondered that if they fix the leak what is going on behind the dash where the rust is coming from? Anyone taken this up with LR?
Post #476541 26th Nov 2015 10:38pm
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Giby_off



Member Since: 05 Apr 2015
Location: Sofia
Posts: 63

Bulgaria 2012 Defender 110 Puma 2.2 SVX Station Wagon Havana
When I fix the water leaks issue I am planning to fix rust problem by myself. For such kind of things I can not trust them.
They can not stop water leaks also.
Post #476612 27th Nov 2015 7:36am
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o4dn



Member Since: 08 Jan 2010
Location: South West
Posts: 538

France 2009 Defender 90 Puma 2.4 SW Alaska White
You might want to show this manual from Land Rover to your dealer:

http://www.productmanualguide.com/water/de...anual.html

Granted, it's for older models, but the design hasn't changed much since then! Rolling with laughter
Post #476625 27th Nov 2015 9:15am
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VeeTee



Member Since: 06 Mar 2011
Location: Somewhere
Posts: 1512

Netherlands 
Read the chapter on "Footwel leaks" in the Land Rover Defender Water Ingress Manual.

Your picture indicates clearly the wayer is not coming from the bottom or seams im the footwell but from higher up in de firewall. There may be leaky seams between the windscreen surround and firewall, window blocks, ventilator flaps, or leaky spots or grommets were cable looms etc. enter the cabin.

Click image to enlarge
 Cheers, Vincent
1959 Polynorm 1/4 Ton Trailer, Olive Drab Green (sold)
1970 M416 Military Trailer (Camping Trailer Conversion), Epsom Green (sold)
1975 Series III 88 V6, Light Green (sadly sold)
1996 Defender 110 CSW 300 Tdi, Epsom Green (sold)
2000 Freelander 1 TD4 3-drs, Silver (sold)
2006 Freelander 1 TD4 5-drs Facelift Automatic, Tonga Green (sold)

MySite
Post #476627 27th Nov 2015 9:22am
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