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excossack

Member Since: 22 Feb 2012
Location: North West
Posts: 5884

1999 Defender 110 Td5 SW Caledonian Blue

110 rear drawer build

Today I started the rear drawer build in the 110.

Started off with (as was originally, a length of kitchen worktop)

Click image to enlarge

After a bit of work with 18mm ply

Click image to enlarge

and then (as it is now)

Click image to enlarge

Its a snug fit and sits on top of the rubber mat. I removed the carpet is it would make the box too high.
So next steps are:
Make the drawer
Make a lift up lid / hatch behind the seats to house a battery or two and some additional storage.
Maybe stain/waterproof the wood - thinking Teak oil?
Carpet over the top and across the wheel arches 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock

25th May 2015 7:54pm

excossack

Member Since: 22 Feb 2012
Location: North West
Posts: 5884

So far I have got this far:

The next plan is to add an upright and mount a set of server rails either side so I can slide the drawer out.
in the open space I am thinking of a sliding shelf

All built with 18mm ply, The drawer is glued and screwed using decking screws.
I will take the box out when ready and glue/screw all sides together. 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock

25th Jun 2015 12:36pm

Dpgdefenders

Member Since: 11 Nov 2014
Location: North Yorkshire
Posts: 9

Looking good!

25th Jun 2015 7:59pm

excossack

Member Since: 22 Feb 2012
Location: North West
Posts: 5884

Done some more to the drawer over weekend

Underside view
You can see the drawer runners that I have used.

Click image to enlarge

Fitted into the load bay and room for a battery or two

Click image to enlarge

Loaded with stuff

Click image to enlarge

And finally a temporary handle

Click image to enlarge 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock

28th Jun 2015 4:18pm

Theater

Member Since: 27 Sep 2010
Location: Pisa Italy
Posts: 514

2009 Defender 110 Puma 2.4 SW Galway Green

Great Job !!!

Marco

Defender 110 "SW" SE Galway Green MY 2009
Ex Defender 90 "SW" S Santorini Black MY 2010

28th Jun 2015 6:55pm

excossack

Member Since: 22 Feb 2012
Location: North West
Posts: 5884

Thanks. Still some bits to do like;

Seal the wood
Secure the battery(ies)
Fit a handle or two
Build another slime drawer for the little gap
Add some carpet
Add the lashing eyes
Trim the edges with ally angle iron
Fit locks/hinges to the lid covering the rear compartment 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock

28th Jun 2015 7:39pm

shaggydog

Member Since: 12 Aug 2012
Location: Kent
Posts: 3347

1991 Defender 110 200 Tdi USW Arles Blue

Looks nice and sturdy!

What are you running from the other batteries? Running Restoration Thread http://www.defender2.net/forum/post323197.html#323197

Self confessed mileage hunter

28th Jun 2015 8:07pm

excossack

Member Since: 22 Feb 2012
Location: North West
Posts: 5884

From the additional batteries I will be running, 3 radios for the car rallies I do, phone charges, work lights. 2m/70cms radio and a few other bits. 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock

28th Jun 2015 8:27pm

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