↓ Advertise on Defender2 ↓

Home > Off Topic > Harvey Frost mods
Post Reply  Down to end
Page 1 of 2 12>
Print this entire topic · 
excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5870

United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
Harvey Frost mods
Been planning some mods on Harvey, mainly in two phases.

1. Make it wider
2. Make it longer

Here is the rough plan for phase 1 - Make it wider



Click image to enlarge



The plan:
The picture on the left is the original Harvey.

My plan is to buy a wider axle rated at 1500-1800kg with auto reverse brakes.(Ifor axle)

The red parts on the new one is box section that will be opened up on the top to take the original U channel, the U channel slotted in and the weld the new box section to the old U channel on both sides.
The current U channel is about 5mm thick, and the proposed box section will be at least 5mm thick and run the full length and form the base section.
Off this are the spring turrets, shown in green. These will be 100mmx50mmx5mm tube, the same as the original.

The purple bits will be 5mm plate welded between the new uprights and old uprights to brace the axle.
Orange being the axle and black being the wheels.

Initially I plan on slotting the new box section and the original U channel into place and then bolting up to hold in place before welding and to get various other meaurements

The other bits to sort are the uprights off the axle for the springs to sit on, the axle drop straps (the current ones are U sections of metal bolted in place.

I am thinking of adding trailing arms to stop the axle moving front/back (currently the U shaped axle drop loops do this)
NB: Not to scale

So....Thoughts people? 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #420282 30th Apr 2015 8:24pm
View user's profile Send private message View poster's gallery Reply with quote
munch90



Member Since: 26 Oct 2013
Location: guildford
Posts: 3558

England 
Bit hard to visualise what you mean

got a pic of it as it is now ?
Post #420294 30th Apr 2015 8:50pm
View user's profile Send private message View poster's gallery Reply with quote
excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5870

United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
When I first got it. Its now blue and a bit tidier.

Click image to enlarge
 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #420297 30th Apr 2015 9:01pm
View user's profile Send private message View poster's gallery Reply with quote
munch90



Member Since: 26 Oct 2013
Location: guildford
Posts: 3558

England 
Ah ok not seen one of those for a while



eBay Item No. 201330733930

Think i would be tempted to start with axle like above with built in suspension , brakes , and cross beam then maybe build up from there

axle only to give you idea , dont know what weight axle you need

sometimes you get axles off the towable road compressors , normally quite heavy duty and not very wide
Post #420301 30th Apr 2015 9:17pm
View user's profile Send private message View poster's gallery Reply with quote
blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17513

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Out of interest, why are you doing this?

Given that it is now virtually impossible to use one of those and remain legal, it has little functional value. It is however an interesting collectible antique, but only if it remains substantially unaltered. What you propose would make it no more legal but would destroy its originality.

It would be a shame in my opinion!
Post #420306 30th Apr 2015 9:24pm
View user's profile Send private message View poster's gallery Reply with quote
munch90



Member Since: 26 Oct 2013
Location: guildford
Posts: 3558

England 
Not quite sure what the law says about these sort of things now , its braked so ok there i guess
Post #420307 30th Apr 2015 9:27pm
View user's profile Send private message View poster's gallery Reply with quote
blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17513

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
No, not ok at all, it cannot possibly meet the current braking performance requirements (which inter alia require all wheels to be braked, so the wheels of the towed vehicle would also have to be braked). Therein lies the first and principal of many problems.

You are now more or less restricted to using a flatbed for the kind of job the "Towboy' was designed to do. "A" frames and spectacle-type dollies are now also similarly unusable (which is not to say that you don't see them in use, but it is very, very doubtful that they are remotely legal). We have barmy Brussels to thank, as usual.

It is a major can of worms.
Post #420311 30th Apr 2015 9:54pm
View user's profile Send private message View poster's gallery Reply with quote
munch90



Member Since: 26 Oct 2013
Location: guildford
Posts: 3558

England 
Most trailer regulations cover trailers from a certain date , if the trailer was built before then its not necessarily illegal to use , just not to current regs , but you still needs brakes etc over a certain weight (750kgs ) etc

i know some spec style car movers were always technically illegal, but you could use them in a emergency to move car to place of safety

but like you say its a very gray area and a very big can of worms
Post #420316 30th Apr 2015 10:10pm
View user's profile Send private message View poster's gallery Reply with quote
SailingTom



Member Since: 19 Nov 2013
Location: ESSEX
Posts: 1722

United Kingdom 
If I remember correctly. I read before you use it for recovery on private rallies wasnt it?
Your plan certainly looks a lot more stable for towing it there when empty as can imagine it must get a bit tipsy on corners.
Looks a good plan to me Thumbs Up
Post #420347 1st May 2015 5:53am
View user's profile Send private message View poster's gallery Reply with quote
munch90



Member Since: 26 Oct 2013
Location: guildford
Posts: 3558

England 
I see on his old post your not using on a public highway Thumbs Up
Post #420351 1st May 2015 6:40am
View user's profile Send private message View poster's gallery Reply with quote
excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5870

United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
blackwolf wrote:
Out of interest, why are you doing this?

Given that it is now virtually impossible to use one of those and remain legal, it has little functional value. It is however an interesting collectible antique, but only if it remains substantially unaltered. What you propose would make it no more legal but would destroy its originality.

It would be a shame in my opinion!

I am doing this to make it more stable. At the mo its a got a tendancy to want to tip if hitting ruts in the forest.

AKFAIK currently mine is legal. Is me making the mods any different to someone modding a Series I into a trialer? 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #420356 1st May 2015 7:10am
View user's profile Send private message View poster's gallery Reply with quote
excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5870

United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
The Harvey is currently braked, although no auto-reverse brakes - this is another reason why I want to replace the axle

I dont use this on public roads for the recovery of broken down vehicles, its only used on private grounds, i.e race circuits, forests, closed roads.

Yes it is a bits tipsy and has been rolled twice and fair few almosts!

The new axle will be at least 50" wide between the spring turrets, have auto reverse brakes, 5 stud (instead of 3 stud wheels) and 13" wheels rather than 8" 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #420357 1st May 2015 7:16am
View user's profile Send private message View poster's gallery Reply with quote
blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17513

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
OK, I'd forgotten what you said you used it for!

Just remember that the Road Traffic Acts now generally apply to places to which the public has access, so many things that are illegal on the road are now also illegal on private land such as car parks and rally sites etc. Not trying to be killjoy but it is sensible to be careful.

As far as age regs are concerned, don't forget that if you use a 1950 towboy to move a broken down 2010 vehicle, the "trailer" is 2010! There are things that you can do with a registered recovery vehicle that you can't do with anything else, and there is also a difference between recoveing a broken down vehicle in an emergency (when you can, for example, use a rope or towboy, but only to the "nearest place of safety") that you can't do otherwise.

It is very, very complex.

Returning to the OP, the mods you propose looks satisfactory and will undoubtedly improve stability.

Edit - another thing that would improve stability (especially if combined with a wider axle) would be to add ballast as low down as possible to the axle. For example, if you can get hold of something like a metre length of old railway rail (which would weigh a bit under a hundredweight) and bolt it to or underneath the axle. I imagine that the device has a fairly high CoG at the moment.
Post #420358 1st May 2015 7:24am
View user's profile Send private message View poster's gallery Reply with quote
excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5870

United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
When it goes wider I am planning on storing some wooden ramps underneath these are 9" wide, 4ft long and about 1" 1/2 thick so this will help and also a fire exitiguisher either side.

The other job is to make it longer. Long enough I can open the back door on the Landy without fouling on the winch on the crane. 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #420390 1st May 2015 10:15am
View user's profile Send private message View poster's gallery Reply with quote
Cupboard



Member Since: 21 Mar 2014
Location: Suffolk
Posts: 2971

United Kingdom 2011 Defender 110 Puma 2.4 HT Corris Grey
Given as it's pretty grey legally and an original Tow Boy is interesting, but not just start from scratch with some new parts?

Legally still the same, historically not butchering something, practically it should be easier to do and could work better.
Just a thought?
Post #420405 1st May 2015 11:47am
View user's profile Send private message View poster's gallery Reply with quote
Post Reply  Back to top
Page 1 of 2 12>
All times are GMT

Jump to  
Previous Topic | Next Topic >
Posting Rules
You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum



Site Copyright © 2006-2025 Futuranet Ltd & Martin Lewis
DEFENDER2.NET RSS Feed - All Forums