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Grenadier



Member Since: 23 Jul 2014
Location: The foot of Mont Blanc...
Posts: 5804

France 2011 Defender 110 Puma 2.4 DCPU Corris Grey
DIY Clutch Replacement 2.2
Hello all,

I am about to bite the bullet and get a delivery from Ashcroft for a 2.2 Clutch replacement kit (plus extra odds and sods as recommended by Def2.net members).

I came across this very informative video and wondered if a DIY clutch re-fit would require this level of effort or if the 'alternative' method (as discussed by them at 2mins) is perfectly doable, for a first timer on a driveway. All the seat, floor panel, wiring loom, exhaust etc removal seems a huge amount. Will do it if necessary, but was just wondering....?



I might be able (at cost) to get access over a weekend to a full garage.

Many thanks in advance. Bow down Monsieur Le Grenadier

I've not been everywhere, but it's on my list.....

2011 Puma 110DC - Corris Grey
Post #417959 21st Apr 2015 3:53pm
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Supacat



Member Since: 16 Oct 2012
Location: West Yorkshire
Posts: 11018

United Kingdom 2013 Defender 110 Puma 2.2 XS DCPU Keswick Green
Can't help with your query but cracking video find Thumbs Up
Post #418019 21st Apr 2015 7:41pm
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munch90



Member Since: 26 Oct 2013
Location: guildford
Posts: 3558

England 
Re: DIY Clutch Replacement 2.2
Grenadier wrote:
Hello all,

I am about to bite the bullet and get a delivery from Ashcroft for a 2.2 Clutch replacement kit (plus extra odds and sods as recommended by Def2.net members).

I came across this very informative video and wondered if a DIY clutch re-fit would require this level of effort or if the 'alternative' method (as discussed by them at 2mins) is perfectly doable, for a first timer on a driveway. All the seat, floor panel, wiring loom, exhaust etc removal seems a huge amount. Will do it if necessary, but was just wondering....?



I might be able (at cost) to get access over a weekend to a full garage.

Many thanks in advance. Bow down


what do you call a full workshop , ramp 2 or 4 post , transmission jack etc
Post #418028 21st Apr 2015 8:06pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17372

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
You only need to remove the section of floor immediately over the gearbox and the area where the gear levers are. It helps to take the seat box access panel under the cubby out too.

Even if like the guys in the video, you don't have a suitable transmission jack and decide to do it the hard way with an engine crane, you only need to take the centre part of the floor out. It's bonkers to do it as in the video!

Assuming that you've no need to remove the gearbox from under the vehIcle, you don't even need to remove the exhaust, you can move the box back far enough to change the clutch without lowering it.

You will want to split the t-box from the main box to make it easier to handle and to check/lube the output adaptor shaft splines.

It isn't difficult if you know what you're doing and can be done in about 4 hours.
Post #418074 21st Apr 2015 9:57pm
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Landy-Novice



Member Since: 22 Jun 2013
Location: wiltshire
Posts: 118

United Kingdom 
Re: DIY Clutch Replacement 2.2
munch90 wrote:
what do you call a full workshop , ramp 2 or 4 post , transmission jack etc


you forgot the radio and tea making facilities! Razz Thumbs Up

small side note. the vidio didnt mention anything about chocking the wheels. a MUST when removing the props.
Post #418084 21st Apr 2015 10:47pm
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funrover



Member Since: 12 Dec 2010
Location: Yorkshire
Posts: 130

United Kingdom 2008 Defender 110 Puma 2.4 USW Stornoway Grey
blackwolf wrote:
You only need to remove the section of floor immediately over the gearbox and the area where the gear levers are. It helps to take the seat box access panel under the cubby out too.

Even if like the guys in the video, you don't have a suitable transmission jack and decide to do it the hard way with an engine crane, you only need to take the centre part of the floor out. It's bonkers to do it as in the video!

Assuming that you've no need to remove the gearbox from under the vehIcle, you don't even need to remove the exhaust, you can move the box back far enough to change the clutch without lowering it.

You will want to split the t-box from the main box to make it easier to handle and to check/lube the output adaptor shaft splines.

It isn't difficult if you know what you're doing and can be done in about 4 hours.


It should've been made more clear in the video that we:

A) Were following the Land Rover manual which outlines the method in the video, albeit, with the use of a transmission jack and a lift
B) The clutch release bearing and slave cylinder had to be swapped
C) Needed to get as much interior trim out of the way in order to show it clearly on video, hence this route
D) The exhaust was swapped at the same time Editor of FunRover - One blog. Read it!
Land Rover rebuild video series here:
Post #418448 23rd Apr 2015 6:18pm
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funrover



Member Since: 12 Dec 2010
Location: Yorkshire
Posts: 130

United Kingdom 2008 Defender 110 Puma 2.4 USW Stornoway Grey
Re: DIY Clutch Replacement 2.2
Landy-Novice wrote:
munch90 wrote:
what do you call a full workshop , ramp 2 or 4 post , transmission jack etc


you forgot the radio and tea making facilities! Razz Thumbs Up

small side note. the vidio didnt mention anything about chocking the wheels. a MUST when removing the props.


You'll see wheel chocking covered in our "how-to jack up your Land Rover" video Editor of FunRover - One blog. Read it!
Land Rover rebuild video series here:
Post #418449 23rd Apr 2015 6:18pm
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Grenadier



Member Since: 23 Jul 2014
Location: The foot of Mont Blanc...
Posts: 5804

France 2011 Defender 110 Puma 2.4 DCPU Corris Grey
Sorry for late reply, but thanking you all for your pearls of wisdom. I will use the full workshop, but as most have recommended, go for the less fussy replacement!! Cheers Thumbs Up Monsieur Le Grenadier

I've not been everywhere, but it's on my list.....

2011 Puma 110DC - Corris Grey
Post #421130 4th May 2015 6:11pm
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