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munch90



Member Since: 26 Oct 2013
Location: guildford
Posts: 3558

England 
td5 flat spot
not had much to do with the td5 engine , but got one with a bad flat spot , starts ok , tick over ok , drive off and put your foot down and you get a bad flat spot then its ok

done so far
new injector loom
cleaned plugs and sockets for ecu ( does come up with pump fault code but doesn't seem to me to be a pump problem as once flat spot driven through it drive ok )

it does have a boost box fitted unplugging it doesn't cure the flat spot

any ideas please
Post #359063 20th Sep 2014 11:59am
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17383

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Throttle position sensor perhaps, though I'd expect a logged fault.
Post #359064 20th Sep 2014 12:07pm
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munch90



Member Since: 26 Oct 2013
Location: guildford
Posts: 3558

England 
possible , will try if the flat spot is in one position of pedal movement , might have bad segment of sensor
Post #359080 20th Sep 2014 1:41pm
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Anderzander



Member Since: 08 Feb 2011
Location: Lancashire
Posts: 1000

United Kingdom 
They do have a flat spot ... ?
Post #359088 20th Sep 2014 2:38pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17383

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
When the TPS started to fail on my TD5 Disco it developed a monster flat spot. IIRC, the faults were cleared when the ignition cycled so it took me a while to identify. If I jiggled the accelerator I could generate faults quick enough to cause the MIL to come on and put the car in limp mode. Switching the ignition off and on would clear it (I became quite adept at doing this on the move).

It's a pig to change on the Disco unless you have a three-armed double-jointed mutant infant to help, but easy enough on a Defender.

When I had the oil-in-the-harness problem it caused a general random misfire rather than a flat spot.
Post #359089 20th Sep 2014 2:47pm
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munch90



Member Since: 26 Oct 2013
Location: guildford
Posts: 3558

England 
I would go with monster flat spot , I know they a bit flat as standard but its a fault it never had before, ok maybe try a pedal
Post #359091 20th Sep 2014 2:57pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17383

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
The potentiometer on the TPS has three tracks (two on the very early ones) and a comparator on the ECU compares the voltage from all three to ensure an accurate reading. As the tracks wear or get dirty it sometimes happens that at one point an erroneous reading is given by one track. The default action in this case (as a fail-safe failure mode) is to shut the throttle and put the motor to tick-over.

The result is that as you press the pedal the revs increase, then drop to tickover at the faulty instant, then come back when the fault is passed. Just like a massive flat spot.

Good luck with it anyway!
Post #359095 20th Sep 2014 3:14pm
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bob neville



Member Since: 30 Apr 2009
Location: Marbella
Posts: 3248

Spain 2001 Defender 90 Td5 SW Epsom Green
Sounds a bit like my TD5 last year.

Took a while to find but it was the crank position sensor - it was missing the spacer. Strange thing is I had not noticed the flat spot but as the indie was sorting other problems out it actually got worse.

Worth checking.

Bob 2015 Jaguar XE240 R Sport - goes like ....... !!
2013 Defender 90 CSW - sold
2009 Defender 110 Double Cab - sold
2001 TD5 90 CSW - offroad project - sold to a forum member
2011 Porsche Boxster - for the sunny days !
Post #359108 20th Sep 2014 5:46pm
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muckybeast



Member Since: 07 Mar 2014
Location: kildare
Posts: 13

Ireland 2005 Defender 110 Td5 XS CSW Indus Silver
I had the same problem ,it turned out being the MAF meter Thumbs Up
Post #359127 20th Sep 2014 7:55pm
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munch90



Member Since: 26 Oct 2013
Location: guildford
Posts: 3558

England 
tried unplugging maf , but didn't make any change to it . but worth another look
Post #359129 20th Sep 2014 8:08pm
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Paddie42



Member Since: 24 Apr 2014
Location: Hamphire
Posts: 230

England 2003 Defender 110 Td5 SW Belize Green
Mine had a complete lack of acceleration and then picked up well (if that's what you mean by flat spot). I unplugged the MAF sensor and it was a lot better. My test was the journey home from work which is about 35 miles. Just testing in the car park I couldn't really tell.

Worth a second look and a reasonable test drive.
Post #359432 22nd Sep 2014 11:05am
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kevinf



Member Since: 12 Apr 2011
Location: sheffield
Posts: 55

United Kingdom 
sorry to hijack this thread but!

whats this spacer fitted to the crank position sensor, ive read about a few times now on different posts i have a 52 plate td5 that i have had for 8 yrs and have had the c.p.s out a couple of times for various reasons and i dont have a spacer fitted is it something introduced to later models?


cheers kevin
Post #359686 23rd Sep 2014 11:19am
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mk1collector



Member Since: 17 Sep 2009
Location: West Yorkshire
Posts: 6769

England 2004 Defender 110 Td5 CSW Bonatti Grey
Also does anyone know the oe manufacturer? Some people say intermotor and some say Lucas.
Post #359694 23rd Sep 2014 11:48am
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Martin
Site Admin


Member Since: 02 Apr 2007
Location: Hook Norton
Posts: 6605

United Kingdom 2015 Defender 90 Puma 2.2 XS CSW Montalcino Red
Intermotor is an aftermarket supplier, not original.  1988 90 Td5 NAS soft top
2015 D90 XS SW
Post #359697 23rd Sep 2014 11:57am
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bob neville



Member Since: 30 Apr 2009
Location: Marbella
Posts: 3248

Spain 2001 Defender 90 Td5 SW Epsom Green
Kevin

This is the shim -

http://www.brit-car.co.uk/product.php/1265...ion_sensor

Mine is a 51 plate TD5 and should have been recalled years ago to have the shim fitted as it was missing from new. Needless to say the owner at that time never took the vehicle in !

The symptoms on mine were a massive flat spot at just under 2000 rpm apparently caused by the sensor losing the signal. Above and below that rpm the vehicle was fine. Once the shim was fitted problem solved Thumbs Up

Bob 2015 Jaguar XE240 R Sport - goes like ....... !!
2013 Defender 90 CSW - sold
2009 Defender 110 Double Cab - sold
2001 TD5 90 CSW - offroad project - sold to a forum member
2011 Porsche Boxster - for the sunny days !
Post #359907 24th Sep 2014 10:43am
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