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CRJ



Member Since: 12 Mar 2011
Location: Sealand - Denmark
Posts: 253

Denmark 1991 Defender 90 200 Tdi ST Alpine White
injector learning..
Hi. I have a lot of previous posts about trouble with my engine…they are ongoing.. The story - my injectors was changed at 45.000 km - about 3 years ago - authorized dealer did it - without calibrating/programming them - was told they had software problems but it didn´t matter - not needed.
At 135.000 the engine died due to a hole burned in piston in cyl. 1.
Know I have changed the engine - had an independent garage to calibrate pump etc.without problems - But the computer turns up with fault after typing the 16 digit code for each injector - tried several times - even changed all 4 injectors - did no difference….
Connrctions have been inspected and cleaned - and all codes inspected and checked again and again.
Anyone experienced that? Running the car is ok - sort of - no noise when cold, but when warm a consistent knocking starts - without a doubt injector related.
Is there any way to check the wiring or even the computer in the car?

Best regards
Christian 88 Ser. 3 1980 -sold
Puma 130 - 08- sold
90 200tdi 1991 - sold
88 Ser. 3 1977 200 TDI
110 CC 2003
Post #352480 19th Aug 2014 10:16am
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dgardel



Member Since: 30 Nov 2008
Location: Veneto (Heart & Head)
Posts: 3586

Italy 
When performing the injectors calibration, the engine MUST BE very but very warm!!! Discovery 5 td6 HSE Stornoway Gray Outback Engineering Limited Edition

IID Pro MV License
Post #357231 11th Sep 2014 12:01pm
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Lorryman100



Member Since: 01 Oct 2010
Location: Here
Posts: 2686

What diagnostic tool are they using to do the injector learn? There was an issue with one tool manufacturer that had to do an update to allow the process to complete on the Puma, same symptoms. Thumbs Up
Post #357267 11th Sep 2014 4:00pm
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CRJ



Member Since: 12 Mar 2011
Location: Sealand - Denmark
Posts: 253

Denmark 1991 Defender 90 200 Tdi ST Alpine White
Thanks a lot for answers. They have the original computer / tool from Land Rover. 88 Ser. 3 1980 -sold
Puma 130 - 08- sold
90 200tdi 1991 - sold
88 Ser. 3 1977 200 TDI
110 CC 2003
Post #357282 11th Sep 2014 5:32pm
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CRJ



Member Since: 12 Mar 2011
Location: Sealand - Denmark
Posts: 253

Denmark 1991 Defender 90 200 Tdi ST Alpine White
Just got a call from the mechanic. They have updated the ECU and calibrated injectors Very Happy - but without doing the injector coding - the 16 digit stuff…as it just won´t work…
They also managed to do the pilot learning etc. and been driving it for while without any injector noise.
Could I be so lucky that the coding isn´t needed for the engine to work properly - as everything else is in place.
Unfortunately I have to wait until monday to pick it up - fingers crossed all weekend…
regards
Christian 88 Ser. 3 1980 -sold
Puma 130 - 08- sold
90 200tdi 1991 - sold
88 Ser. 3 1977 200 TDI
110 CC 2003
Post #357459 12th Sep 2014 3:33pm
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dgardel



Member Since: 30 Nov 2008
Location: Veneto (Heart & Head)
Posts: 3586

Italy 
Entering manually the 16 digit injectors code is a workaround to the function "injectors learning" but the purpose is the same.

The first is the manual way to "tell" to the ECU some infos(the 16 digit code is the fuelling mass flow calibration plus more infos), the second is an automatic (and better in my opinion because it is also related to the single cylinder health state/compression value) calibration. The value is deducted by rpm irregularity and the current required to open the injectors (plus other actions).

FOMOCO (Ford Motor Company) ECU is one of the most advanced (more than Siemens and bosch), similar to Denso System Discovery 5 td6 HSE Stornoway Gray Outback Engineering Limited Edition

IID Pro MV License
Post #357485 12th Sep 2014 5:11pm
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CRJ



Member Since: 12 Mar 2011
Location: Sealand - Denmark
Posts: 253

Denmark 1991 Defender 90 200 Tdi ST Alpine White
Thank you - great info - as I read it the entering of the code is not needed when performing the automatic calibration. I know that they did take the car for a ride before calibrating - it worked Thumbs Up
Best regards
Christian 88 Ser. 3 1980 -sold
Puma 130 - 08- sold
90 200tdi 1991 - sold
88 Ser. 3 1977 200 TDI
110 CC 2003
Post #357486 12th Sep 2014 5:18pm
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carrotbay



Member Since: 18 Aug 2013
Location: Northants, UK
Posts: 699

United Kingdom 2008 Defender 110 BMW M57 3.0 Diesel XS CSW Auto Santorini Black
Is injector learning a procedure that can be done DIY? .. and if so what kit is required? 2008 Defender 110 XS SW - M57N2 / 6HP28X
Post #357903 15th Sep 2014 7:29am
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CRJ



Member Since: 12 Mar 2011
Location: Sealand - Denmark
Posts: 253

Denmark 1991 Defender 90 200 Tdi ST Alpine White
I think you can buy a kit at Ebay that allows you to use a laptop to do it.

Regarding calibration of my own defender - I sure think they succeeded Thumbs Up Just picked it up and drove 50 km - no injector noise - at least not anything like before and the engine runs smooth. I am happy and think I will forget all about the new Mercedes Sprinter 4*4 Wink
Best regards
Christian 88 Ser. 3 1980 -sold
Puma 130 - 08- sold
90 200tdi 1991 - sold
88 Ser. 3 1977 200 TDI
110 CC 2003
Post #357946 15th Sep 2014 10:02am
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17327

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
carrotbay wrote:
Is injector learning a procedure that can be done DIY? .. and if so what kit is required?


Many (but not all) of the readily available diagnostic tools will do it. For example, BBS Faultmate will, but Nanocom (as far as I know) won't. It seems to be at the moment the biggest drop-off with the Nanocom, and hopefully a feature which will be added soon.
Post #357981 15th Sep 2014 11:43am
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AlanH



Member Since: 15 Mar 2010
Location: WA
Posts: 242

Australia 
I've just had the injector and pump learn done on my 2010 110 with 125K on the clock. Short story as to why it was necessary......engine has always had this horrible rattle sound at times but recently started jerking when cold as soon as I lifted the right foot.
Had a chat with an independent LR bloke here in WA (Rovertech at Bentley) and they said to remove BAS Remap and they do a full Autologic scan and update.
This they did but then I couldn't reinstall the remap! Censored .
Got onto Pete at BAS and he advised I send him the new map and he'd recalibrate my remap. What an absolutely great service.
All done in very quick time by Pete and back to the workshop I went and the above "learn" done and the vehicle is really running so much quieter.
Only drawback is I can now hear the Cook having a go at me....... Laughing
Good luck with your prob, I just had to post my experience here as previously when the stealer said they'd done the learning and updates they actually did nothing.
AlanH

ps. The pulling power of the vehicle is great especially when towing our van.
Post #359176 21st Sep 2014 7:51am
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Naks



Member Since: 27 Jan 2009
Location: Stellenbosch, ZA
Posts: 2632

South Africa 2010 Defender 90 Puma 2.4 SW Alpine White
Hi guys,

quick question regarding injector learning:

My truck went for some mods recently and they left the battery unplugged for around 3-4 days while they were working on it and when I got it back it felt a bit sluggish.

I've taken it back to the original factory map and back to the BAS v2 map, but it still does not feel as nippy as before.

Is it possible that the ECU 'lost' the map? or does it need injector learning?

Thanks --
2010 Defender Puma 90 + BAS remap + Alive IC + Slickshift + Ashcroft ATB rear
2015 Range Rover Sport V8 Supercharged



Defender Puma Workshop Manual: https://bit.ly/2zZ1en9
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Post #417049 18th Apr 2015 11:53am
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