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spudfan



Member Since: 10 Sep 2007
Location: Co Donegal
Posts: 4703

Ireland 
clunking while changing gear
The Australians seem to think that this could be caused by the handbrake dragging. 1982 88" 2.25 diesel
1992 110 200tdi csw -Zikali
2008 110 2.4 tdci csw-Zulu
2011 110 2.4 tdci csw-Masai
Post #34441 14th Jun 2010 8:49pm
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MK



Member Since: 28 Aug 2008
Location: Santiago
Posts: 2420

Chile 2007 Defender 110 Puma 2.4 SW Chawton White
either that or transfer case. I´ll get my second replacement next week. Puma 110" SW

.............................................................
Earth first. Other planets later
Post #34448 14th Jun 2010 9:04pm
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mse



Member Since: 06 Apr 2008
Location: UK
Posts: 5038

United Kingdom 2016 Defender 110 Puma 2.2 XS CSW Scotia Grey
or a clutch

Ive also heard the handbrake and diff answers - also mine had something to do with a lack of greese nipples on the prop shaft making noise like that Mike
Post #34454 14th Jun 2010 9:15pm
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lyon99



Member Since: 05 Jun 2010
Location: Perthshire
Posts: 20

Scotland 2010 Defender 110 Puma 2.4 USW Java Black
I took my land rover in to dealers and asked about the clunking noise while changing gear and they got there so called head fitter to take it for a run and told me this is normal so when i have time i will take it to other dealer, they do not want to know about defenders just d3 and range rovers , And i had a rattle in the drivers door they fixed that a bracket had came lose but they did not put the door card on wright f###ing w####rs , Never going back to, Any good dealers to do warentry work in perthshire? 110 Utility puma 2.4 2010
110 pick up 300 tdi 1998
Fendt 716 Vario
Post #34458 14th Jun 2010 9:50pm
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MK



Member Since: 28 Aug 2008
Location: Santiago
Posts: 2420

Chile 2007 Defender 110 Puma 2.4 SW Chawton White
Just to add: the new TC had nearly no slack (few degrees) when locked. The current one has 45º of free rotation on the front shaft. To check on this you need to remove the front propshaft and lock the central diff. Puma 110" SW

.............................................................
Earth first. Other planets later
Post #34460 14th Jun 2010 11:28pm
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austen



Member Since: 10 Mar 2008
Location: Sydney
Posts: 52

Australia 2008 Defender 110 Puma 2.4 SW Stornoway Grey
The Puma gearchange should be sooo smooth. Don't let the dealer tell you that clunking is normal. It isn't.

If you have a dragging handbrake fix this first. If it still clunks then it is the clutch.

Austen. Rover 12 1935
Rover 20 1940
Rover 100 1960
Defender TDC1 2008
FL2 TD4 2008
Post #34605 18th Jun 2010 6:21am
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mse



Member Since: 06 Apr 2008
Location: UK
Posts: 5038

United Kingdom 2016 Defender 110 Puma 2.2 XS CSW Scotia Grey
Ill clarify - the gearbox change should be smooth - but the box shouldnt be a smooth as a manual freelander or car - there is still a bit of ruggedness in it! Mike
Post #34613 18th Jun 2010 8:32am
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eutek



Member Since: 03 Mar 2009
Location: High Wycombe
Posts: 586

United Kingdom 2009 Defender 110 Puma 2.4 XS CSW Stornoway Grey
I just got mine back from the garage. I was given a manual Freelander as a loaner in the meantime. Gearbox was quite smooth.

My Defender's clunking issues are nearly sorted. Much better than before, but I still get that weird clunk/pop sound when moving off - it doesn't seem to be related to the gearbox, but rather something else that moves with the momentum of the vehicle.

The secondary clunking is gone, and the gearbox seems to be a bit stiffer, in a good way.
Post #34637 18th Jun 2010 8:14pm
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Naks



Member Since: 27 Jan 2009
Location: Stellenbosch, ZA
Posts: 2645

South Africa 2010 Defender 90 Puma 2.4 SW Alpine White
The clunking is the backlash from the Defender's permanent 4WD setup. My Td5 had it, and my 2010 Puma has it, although to a much lesser extent.

I get rid of it by making my gear changes smoother and you get used to it after a while.
Post #34640 18th Jun 2010 8:26pm
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Forest of Dean 90



Member Since: 29 Apr 2009
Location: Forest of Dean
Posts: 68

United Kingdom 2007 Defender 90 Puma 2.4 HT Stornoway Grey
austen wrote:
The Puma gearchange should be sooo smooth. Don't let the dealer tell you that clunking is normal. It isn't.

If you have a dragging handbrake fix this first. If it still clunks then it is the clutch.

Austen.



[b]I beg to differ the clunking is normal !!!

But that does not mean its correct Rolling with laughter
Post #34653 19th Jun 2010 6:50am
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Naks



Member Since: 27 Jan 2009
Location: Stellenbosch, ZA
Posts: 2645

South Africa 2010 Defender 90 Puma 2.4 SW Alpine White
Forest of Dean 90 wrote:
But that does not mean its correct Rolling with laughter


You will NOT get rid of the clunking completely in a Defender - many have tried, and failed. It's just the result of the drivetrain's setup.

Yes, you can tighten things here and there to minimise the backlash, but you will never get rid of it completely Thumbs Up
Post #34654 19th Jun 2010 6:59am
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Forest of Dean 90



Member Since: 29 Apr 2009
Location: Forest of Dean
Posts: 68

United Kingdom 2007 Defender 90 Puma 2.4 HT Stornoway Grey
Sorry

I was being Sarcastic or was Irony:-)
Post #34655 19th Jun 2010 7:27am
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gtveloce65



Member Since: 10 Nov 2008
Location: West Sussex
Posts: 107

United Kingdom 2008 Defender 110 Puma 2.4 XS CSW Epsom Green
I'm on gearbox No.2, still have various aspects of the gearshift that seem to go beyond 'rugged'...

I noticed that the diffs seem have more play in them than any previous LR products I've had - how much free rotation have people got in the handbrake drum before the back wheels start to turn (in neutral)? I imagine taking up this slack is part of the clunk problem, particularly as you engage the clutch and apply power when the diff is being driven by the rear wheels between gears (I can't do a lightning shift without beating the syncro, so there has to a a pause which is perhaps allowing the the diff to from driven to overrun and back again) 1953 80
1965 Alfa Romeo GT Veloce Sprint
1980 Fiat 124 Spider
2008 110xs
Post #35258 28th Jun 2010 4:08pm
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