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Caterham



Member Since: 06 Nov 2008
Location: Birmingham
Posts: 6298

England 2011 Defender 110 Puma 2.4 XS CSW Stornoway Grey
Gutted for you. This might be a stupid suggestion but what about disconnecting it?
Post #287475 3rd Dec 2013 9:03pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17337

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
It is of course quite possible after 6.1/2 years and 130k miles that my MAPT sensor was both gunged up AND faulty. It's no longer gunged up, but could well be faulty. I am tempted to replace it with a new one anyway if only to rule it out.

I've been too busy over the last few days to do much systematic troubleshooting but hopefully will now have some time. The idle does seem a little smoother, but the main problem is a complete loss of power when accelerating from a closed throttle for a few seconds, and it gets worse as the engine warms up (it doesn't seem to happen with a cold engine). As far as I can tell the clutch switch and throttle position sensor are both ok.

I am still running a BAS no-EGR map, and one thing I will be trying is to re-install the factory map. Is it possible for the EGR to cause problems even when disabled in the map?

I am really looking forward to solving this! I want my Defender back!
Post #287522 3rd Dec 2013 10:37pm
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bm52



Member Since: 04 Apr 2010
Location: Kent
Posts: 2189

United Kingdom 2014 Defender 110 Puma 2.2 XS CSW Havana
I've been having rough idle, some unusual revving and pinking noises.
I have also been in the back end of France this year and had to fill up from a couple of back water filling stations and that has me thinking did i have contaminated fuel and/or have a partially blocked fuel filter as a result.

Just been trawling through various posts and before I start stripping out MAP or MAF etc I will wait until next week after the big 4 yr service and see whether a new fuel filter makes a difference.

I have also tried BP Ultimate, Millers etc with varying results.

So by the end of this week I will have a nearly empty tank and I will fill up with standard Shell for a change and about a 100 miles later it will be in for the service.

At least then I will know all filters and lubes are fresh and if I experience any problems I can start from a clean sheet, you never know the dealer diagnostics might throw up a DTC or two, I hope not but as the 90 is essential I want it in tip top condition. BM52
Post #287539 3rd Dec 2013 11:43pm
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Caterham



Member Since: 06 Nov 2008
Location: Birmingham
Posts: 6298

England 2011 Defender 110 Puma 2.4 XS CSW Stornoway Grey
just wondering if your egr clean cycle still takes place?
if not just wondering if there's anyway the egr could be stuck open / partially open?

if it doesn't do clean cycle it might be worth putting the standard map open both to see if the clean cycle still works and also to see if you can hear the egr operating whenl reving the engine while stationary (if you listen carefully you should be able to hear it at circa 1500 rpm when reving up to c 1750 rpm) - if it does then I guess you can probably rule the egr out of the equation.

don't suppose either of you have access to a egr blank that you could fit and therefore rule out the above?

this might then lead back to the map sensor (but could still be wiring, other sensors etc). for me the fact that the map looks at temps as well as pressure I decided to bite the bullet and spend the £100+ on a new one, before that I was very reluctant.

good luck both.
Post #287554 4th Dec 2013 6:48am
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bm52



Member Since: 04 Apr 2010
Location: Kent
Posts: 2189

United Kingdom 2014 Defender 110 Puma 2.2 XS CSW Havana
Now you mention it I have not heard the chucka chucka for a while. Just listened as I switched off...no sound. tried again, same.

So - might have to look into EGR as well.

Better do a search on testing the EGR then. Bummer BM52
Post #287569 4th Dec 2013 8:31am
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K9F



Member Since: 12 Nov 2009
Location: Bournemouth
Posts: 9610

United Kingdom 2008 Defender 90 Puma 2.4 XS CSW Stornoway Grey
When I had my issues I whipped the EGR valve out and thoroughly cleaned it in brake cleaner. Hands were cut to shreds after but it did sort it out. Big Cry If you go through life with your head in the sand....all people will see is an ar5e!!

Treat every day as if it is your last....one day you will be right!!
Post #287574 4th Dec 2013 9:12am
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17337

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
I must say that the symptoms I have woud make me suspect the EGR - but my EGR is disabled in the BAS map I am running and (as far as I know) has been firmly shut for about a year (I have however 'pm'ed Pete for confirmation that the EGR should never do anything at all in the map).

I am tempted to put the original map back on (with the EGR enabled) to see what happens, but I am somewhat worried that after a year of doing nothing the EGR may not work properly and might add a further fault into the equation!

If I can get the time this afternoon I'll try to capture live data as the fault occurs to see if there are any clues.
Post #287576 4th Dec 2013 9:31am
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K9F



Member Since: 12 Nov 2009
Location: Bournemouth
Posts: 9610

United Kingdom 2008 Defender 90 Puma 2.4 XS CSW Stornoway Grey
Blackwolf, personally I wouldn't overcomplicate the issue by reverting back to the standard set up. Ultimately if it was running right with the current set up and you do revert you may leave yourself open to the proverbial 'can o' worms scenario.'
Not much help I know but I have been there and I do have the T-shirt. There's a decent independant in Bournemouth is it not worth considering swinging buy or giving him a tinkle perhaps to see what he may suggest?
Thumbs Up

http://www.bournemouthlandrover.co.uk/ If you go through life with your head in the sand....all people will see is an ar5e!!

Treat every day as if it is your last....one day you will be right!!
Post #287581 4th Dec 2013 10:11am
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bell-auto-services



Member Since: 08 Jul 2007
Location: North Yorkshire
Posts: 2232

United Kingdom 2013 Defender 110 Puma 2.2 USW Orkney Grey
I second K9F comment, if its been ok for over a year I really cant see it being that unless is has not been fully shut mechaniclly for that time of ocurse.

Give me a call ive sent you a pm with my number, I have a few things to check that are easer to chat about than type.

Pete
Post #287588 4th Dec 2013 10:33am
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17337

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Update. I am at last cautiously optimistic that the problem may at last be solved!

This morning I replaced the Volume Control Valve in the fuel pump and although I haven't had time to do a thorough test (and it will take a while before I am fully confident in the vehicle again) I was able to drive for 45 mins and about 15 miles without a hiccup, a very encouraging sign.

I have been fortunate to have received helpful advice from many people on this forum and I would like to thank you all for you suggestions. In particular also special thanks must go to Lorryman and to Pete Bell, both of whom are exceptionally knowledgeable and generous with their knowledge. Thank you, both. This forum is lucky to have them!

I am also fortunate to know the senior tech at a main dealer, and in a conversation yesterday he immediately diagnosed the VCV from my description. Apparently it is very easily damaged by dirt or water and as a matter of routine should be renewed in cases of contaminated fuel. It also doesn't tend to cause DTCs since the LP fuel circuit isn't monitored. My old valve looked perfect but seemingly wasn't working right.

The Ford dealer where I bought my new valve sells so many he knows the part number by heart!

So if you have fuel starvation symptoms, poor acceleration, rough idle, and no DTCs, it may well be worth replacing the VCV.
Post #288464 7th Dec 2013 8:04pm
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K9F



Member Since: 12 Nov 2009
Location: Bournemouth
Posts: 9610

United Kingdom 2008 Defender 90 Puma 2.4 XS CSW Stornoway Grey
Great news Blackwolf, fingers crossed for you. Thumbs Up

Without wishing to blow too much sunshine up anyone's crimper I fully concur with your sentiments about Pete Bell and Lorryman. Both of them have given me too sound advice in the past. Thank you.

Thumbs Up If you go through life with your head in the sand....all people will see is an ar5e!!

Treat every day as if it is your last....one day you will be right!!
Post #288465 7th Dec 2013 8:08pm
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bell-auto-services



Member Since: 08 Jul 2007
Location: North Yorkshire
Posts: 2232

United Kingdom 2013 Defender 110 Puma 2.2 USW Orkney Grey
Great news so far. Do be sure to do a high pressure pump calibration and a pilot correction adaptation after unless you have already. Both with a hot engine. This will do the final setup after the valve replacement.

Regards Pete.
Post #288482 7th Dec 2013 9:34pm
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DAZ110



Member Since: 06 Dec 2007
Location: East Sussex
Posts: 2035

United Kingdom 2013 Defender 90 Puma 2.2 XS CSW Barolo Black
It's good to hear that hopefully you have sorted your running problem Thumbs Up Thumbs Up
Post #288483 7th Dec 2013 9:43pm
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Caterham



Member Since: 06 Nov 2008
Location: Birmingham
Posts: 6298

England 2011 Defender 110 Puma 2.4 XS CSW Stornoway Grey
That's great news.

How did you fit it? Did you need to bleed the pump?
Easy job?

I hope it stays good and as you said a very big Thumbs Up to bas and lorrymans.
Post #288485 7th Dec 2013 10:03pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17337

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Very easy job although access isn't great especially if (like me) you have large hands. 1 electrical connector and 2 screws and the valve comes out, reverse to fit. No need to bleed anything afterwards (in fact no way to bleed that part of the system, it's self-purging) but you do need to do a "pump replacement" relearn afterwards to allow the ECU to calibrate the new valve, so Faultmate or similar is needed.

The LR standard repair times manual has this as a 20 minute job, start to finish.

It's really not much harder than changing the MAF or MAP/T sensors, just a little more fiddly.
Post #288741 8th Dec 2013 10:42pm
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