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EMPI748



Member Since: 15 Dec 2012
Location: Penicuik, Midlothian
Posts: 50
Scotland 2000 Defender 90 Td5 SW Baltic Blue
My TD5 Defender rejuvenation...
Defender went in to get painted today so thought it be time to stick up a few shots of the work I've done so far. Going for a overlanding trip to the Pyrenees at the end of July (cutting it fine), so work has been mostly been preparation for that and a few wee mods..

As it started reasonable TD5, needing a wee tidy:

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Added a snorkel, new set of wheels, steering guard and a bull bar that came with a roof tent i bought (bull bar to go...)

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Stripped and repainted the chassis used dintrol convert rust to start, 3 coats of red oxide, 2 of chassis black followed by some 3M Schultz

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New brakes, swivels rebuilt, bearings replaced, bushes replaced

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Removed body cappings, kurust applied, cold galvenised and then refitted

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Swapped the drivers door bottom:

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Added some county windows

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Terafirma diff guard:

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Hi tec waterproofing Laughing

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and probably after hundreds of other little jobs finally this morning finally ready to go get painted Cool

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Now looking for a winch bumper for when i get it back to replace the bull bar, hopefully fabricate a new lower part to the ladder while it's away.....
Post #246468 24th Jun 2013 9:57pm
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ttuck3r



Member Since: 03 Feb 2013
Location: Dunning Scotland
Posts: 277
Scotland 1999 Defender 90 Td5 HT Caledonian Blue
Looking well sweet pal. Thumbs Up
Post #246471 24th Jun 2013 10:03pm
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Lou Sparts



Member Since: 15 Apr 2012
Location: Kent
Posts: 1501
United Kingdom 2005 Defender 90 Td5 XS CSW Zambezi Silver
Some sensible mods there for the pyrenees,you may need that bull bar we came across wild boar on some of the mountain tracks when we was there a few years ago! you will certainly need the new brakes as some of the descents are very long and steep. Did you change the brake fluid as there is a very real chance off boiling it if has absorbed moisture. 2005 Td5 90 XS

Steve
Post #246474 24th Jun 2013 10:09pm
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EMPI748



Member Since: 15 Dec 2012
Location: Penicuik, Midlothian
Posts: 50
Scotland 2000 Defender 90 Td5 SW Baltic Blue
Thanks.

Yeah new brake fluid was put in, the old stuff is all over the driveway from when i removed the callipers.... Embarassed Laughing
Post #246665 25th Jun 2013 4:45pm
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EMPI748



Member Since: 15 Dec 2012
Location: Penicuik, Midlothian
Posts: 50
Scotland 2000 Defender 90 Td5 SW Baltic Blue
Back from the painters, very happy with how it turned out Bow down

Went with Santorini black, has a really nice red/purple tint in the sun Cool

Bit of a mix up and they built it back up, but easy enough to remove things again.


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Black badge, newer sticker and ladder fitted


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Hopefully get it finished for the weekend.....
Post #248868 3rd Jul 2013 9:36pm
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Killer90
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Member Since: 09 Oct 2011
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United Kingdom 2016 Defender 110 Puma 2.2 XS DCPU Fuji White
Thumbs Up that looks a really good paint job, looks ace in the new black Mr. Green CSK Automotive
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Post #248871 3rd Jul 2013 9:39pm
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Pickles



Member Since: 26 May 2013
Location: Melbourne
Posts: 3784
Australia 2013 Defender 90 Puma 2.2 CSW Keswick Green
Top Job....all that work in such a short time.
Well done,..Hope your trip goes well.
Cheers, Pickles.
Post #248877 3rd Jul 2013 9:53pm
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geobloke



Member Since: 06 Nov 2012
Location: Nottinghamshire
Posts: 4410
United Kingdom 
Very nice Pickles. OUt of interest how much for the spray job?
Post #248884 3rd Jul 2013 10:18pm
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EMPI748



Member Since: 15 Dec 2012
Location: Penicuik, Midlothian
Posts: 50
Scotland 2000 Defender 90 Td5 SW Baltic Blue
Thanks for he comments. Wasn't that expensive to be honest, was a friend of a friend though.

Bit more work done, still not finished Shocked Got my dad coming to give me a hand this weekend as it has to be finished by then.....

Winch and grill fitted

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Sound proofing and insulation

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And some new mats


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Post #250371 9th Jul 2013 10:40pm
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jimbob7



Member Since: 06 Jul 2013
Location: uk
Posts: 2055
That looks tidy! Thumbs Up
Post #250907 12th Jul 2013 1:44pm
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WarPig



Member Since: 04 Dec 2009
Location: Sheffield
Posts: 1748
England 1996 Defender 110 300 Tdi USW Bonatti Grey
Nice job. What insulation did you use on the roof?
Post #251000 12th Jul 2013 10:35pm
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db950



Member Since: 01 Feb 2012
Location: Lincoln
Posts: 560
United Kingdom 1997 Defender 110 300 Tdi HT Nato Green
Very nice looks great!
Also like the split screen VW in the spray shop though! 1997 Ex-MOD 110, Pop Top Camper, build thread https://www.defender2.net/forum/topic72352.html
2014 Discovery 4 SE Tech
Instagram @the110camper
Post #251024 13th Jul 2013 7:34am
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EMPI748



Member Since: 15 Dec 2012
Location: Penicuik, Midlothian
Posts: 50
Scotland 2000 Defender 90 Td5 SW Baltic Blue
Cheers, Insulation is just the foil backed stuff from B&Q, about £7 a roll fitted with some spray adhesive...

My mates van, is needing a fair bit of work, but if paint turns out like my defender should be good. My other related project (see if anyone knows what it it...)


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Bit more done

Dad made me a new door card


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Mats in properly


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New windscreen brackets


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ANd some new badges


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Post #251027 13th Jul 2013 7:46am
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familymad



Member Since: 13 Dec 2011
Location: Bucks
Posts: 3481
 2016 Defender 130 Puma 2.2 HCPU Santorini Black
Karmann Ghia

Do I win the defender as a prize now? 1951 80" S1 2.0
1995 110 300TDI
1995 90 300TDI
Post #251040 13th Jul 2013 8:56am
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mk1collector



Member Since: 17 Sep 2009
Location: West Yorkshire
Posts: 6769
England 2004 Defender 110 Td5 CSW Bonatti Grey
Karmann ghia, do I win the karmann now. It would have some nice company with my mk1 golfs Mr. Green
Post #251050 13th Jul 2013 9:25am
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