↓ Advertise on Defender2 ↓

Home > My Defender > Time warp 90
Post Reply  Down to end
Page 2 of 4 <1234>
Print this entire topic · 
JOSNOS



Member Since: 06 Apr 2012
Location: Bucks
Posts: 154
United Kingdom 2003 Defender 90 Td5 HT Caledonian Blue
Took the flywheel cover off the 200 tdi and a spare 2.5 diesel today whilst taking the cover off the 200tdi found out the gasket has broken so need to buy one Big Cry and scrapping it off was a Censored . but gradually getting there Mr. Green

200tdi engine complete


Click image to enlarge

Got clutch off and unbolted the flywheel but it was stuck on there tight


Click image to enlarge

got the flywheel cover off


Click image to enlarge

the gasket was hard to scrap off


Click image to enlarge

the remains of the gasket


Click image to enlarge

trying to take the clutch off the 2.5


Click image to enlarge

couldnt get the impact driver on it. had to hammer a socket on the nuts


Click image to enlarge

nearly there Laughing


Click image to enlarge

took all the parts back home from my dads work in my fiesta
Click image to enlarge

such a good piece of kit Mr. Green


Click image to enlarge

bolts in labeled bags for each step

Click image to enlarge

Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated Mr. Green  2003 TD5 90
Post #196320 24th Dec 2012 7:46pm
View user's profile Send private message View poster's gallery Reply with quote
JOSNOS



Member Since: 06 Apr 2012
Location: Bucks
Posts: 154
United Kingdom 2003 Defender 90 Td5 HT Caledonian Blue
Found some photos of removing the engine out of the discovery with help with my dads friend nicknamed the mad professor

Disco stored in the back garden for a year or two


Click image to enlarge

200tdi looking a dirty but nothing that the steam cleaner


Click image to enlarge

the mad prof getting to work


Click image to enlarge



Click image to enlarge

It out didnt take that long


Click image to enlarge

Got a good engine crane Laughing


Click image to enlarge

done a bit more on the engine today took the water pump, crankshaft pulley bolt and more just to get the tiiming cover off. snapped a few bolts in the process Evil or Very Mad


time to start


Click image to enlarge

water pump off probably buy a new one only 20 years old Laughing


Click image to enlarge

first snapped bolt on whilst taking off the water pump off due to the gasket failed and the bolt rusted Evil or Very Mad


Click image to enlarge

the crankshaft pulley bolt wouldnt come off so applied a bit of heat to it


Click image to enlarge


Click image to enlarge

finally got the timing cover off after stud extraction of the snapped bolts Very Happy


Click image to enlarge

took the timing gears out


Click image to enlarge

its always good to have the right tools for the job for the stud extraction Mr. Green


Click image to enlarge

one of the studs i took out and the crankshaft phosphor bronze spigot bush


Click image to enlarge

Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated Mr. Green
Post #196584 26th Dec 2012 8:54pm
View user's profile Send private message View poster's gallery Reply with quote
JOSNOS



Member Since: 06 Apr 2012
Location: Bucks
Posts: 154
United Kingdom 2003 Defender 90 Td5 HT Caledonian Blue
Finally stripped down the engine ready for painting today, starting to look good Mr. Green


Click image to enlarge


Click image to enlarge


Click image to enlarge


Click image to enlarge

Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated Mr. Green  2003 TD5 90
Post #196755 27th Dec 2012 6:01pm
View user's profile Send private message View poster's gallery Reply with quote
johnszs



Member Since: 16 Aug 2010
Location: Hereford
Posts: 459
United Kingdom 2004 Defender 90 Td5 XS CSW Alveston Red
Cool its nice to see someone doing the rebuild for themselves for a change Thumbs Up 2004 TD5 Defender 90 xs station wagon
Post #196798 27th Dec 2012 7:16pm
View user's profile Send private message View poster's gallery Reply with quote
JOSNOS



Member Since: 06 Apr 2012
Location: Bucks
Posts: 154
United Kingdom 2003 Defender 90 Td5 HT Caledonian Blue
johnszs wrote:
Cool its nice to see someone doing the rebuild for themselves for a change Thumbs Up


Cheers mate Thumbs Up 2003 TD5 90
Post #196801 27th Dec 2012 7:17pm
View user's profile Send private message View poster's gallery Reply with quote
GUM97



Member Since: 05 Feb 2012
Location: Cheshire
Posts: 3555
United Kingdom 1997 Defender 90 300 Tdi HT Stornoway Grey
johnszs wrote:
Cool its nice to see someone doing the rebuild for themselves for a change Thumbs Up


Ahem, so did I Very Happy Would have been a lot easier if I'd had someone to do it for me, but I wouldn't have had as much fun Mr. Green An engine to TDi for!
"Land Rover- Proudly turning drivers into mechanics since 1948"
Post #196803 27th Dec 2012 7:25pm
View user's profile Send private message View poster's gallery Reply with quote
JOSNOS



Member Since: 06 Apr 2012
Location: Bucks
Posts: 154
United Kingdom 2003 Defender 90 Td5 HT Caledonian Blue
GUM97 wrote:
johnszs wrote:
Cool its nice to see someone doing the rebuild for themselves for a change Thumbs Up


Ahem, so did I Very Happy Would have been a lot easier if I'd had someone to do it for me, but I wouldn't have had as much fun Mr. Green


lucky I'm only doing the engine so it pretty straight forward but the next project is my V8 90 which is going to be fun Rolling Eyes 2003 TD5 90
Post #196807 27th Dec 2012 7:29pm
View user's profile Send private message View poster's gallery Reply with quote
johnszs



Member Since: 16 Aug 2010
Location: Hereford
Posts: 459
United Kingdom 2004 Defender 90 Td5 XS CSW Alveston Red
GUM97 wrote:
johnszs wrote:
Cool its nice to see someone doing the rebuild for themselves for a change Thumbs Up


Ahem, so did I Very Happy Would have been a lot easier if I'd had someone to do it for me, but I wouldn't have had as much fun Mr. Green



Just so you dont feel left out Thumbs Up 2004 TD5 Defender 90 xs station wagon
Post #196814 27th Dec 2012 7:49pm
View user's profile Send private message View poster's gallery Reply with quote
JOSNOS



Member Since: 06 Apr 2012
Location: Bucks
Posts: 154
United Kingdom 2003 Defender 90 Td5 HT Caledonian Blue
Painted the block today in fordson blue Very Happy


Click image to enlarge


Click image to enlarge

Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated Mr. Green  2003 TD5 90
Post #197024 28th Dec 2012 6:17pm
View user's profile Send private message View poster's gallery Reply with quote
JOSNOS



Member Since: 06 Apr 2012
Location: Bucks
Posts: 154
United Kingdom 2003 Defender 90 Td5 HT Caledonian Blue
I've been busy with my engine. polished up the vacuum pump and oil filter housing also got a new fuel pump and fitted them to the engine. Very Happy

bit blurry

Click image to enlarge

Bought a another 200 tdi engine because it had the zeus timing gears on it so i took them apart. but need to change a plug on my engine for the zeus gears to let the oil in the timing case.


Click image to enlarge


Click image to enlarge


Click image to enlarge


Click image to enlarge


Click image to enlarge


Click image to enlarge


Click image to enlarge

Polish up the front timing case still need to the rear one though.


Click image to enlarge


Click image to enlarge


Click image to enlarge

Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated Mr. Green  2003 TD5 90
Post #213927 24th Feb 2013 6:57pm
View user's profile Send private message View poster's gallery Reply with quote
JeremyJ



Member Since: 16 Nov 2011
Location: Aylesbury
Posts: 1758
United Kingdom 
Looks good, (love blue block), but are you sure about the Zeus gears? I find the noise really annoying (ironic slightly being a Land Rover!) and really don't see the benefit over a correctly changed belt.

Just my thoughts though! Whistle
Post #213932 24th Feb 2013 7:08pm
View user's profile Send private message View poster's gallery Reply with quote
JOSNOS



Member Since: 06 Apr 2012
Location: Bucks
Posts: 154
United Kingdom 2003 Defender 90 Td5 HT Caledonian Blue
Well my dad swears by them as they are more economically as the keep the timing more accurate and i dont mind the noise as i going to take the roof off in the summer 2003 TD5 90
Post #213963 24th Feb 2013 7:54pm
View user's profile Send private message View poster's gallery Reply with quote
Rob



Member Since: 04 Sep 2012
Location: Brownhills
Posts: 40
England 1993 Defender 90 200 Tdi HT Epsom Green
I'm sorry but I DON'T agree with you sticking a TDI in, you have ruined a very original 90 Mad I go round the classic car shows and land rover shows and I've yet to seen an ORIGINAL 90 or 110 with its ORIGINAL engine in!!!!! Sad
Post #214524 26th Feb 2013 5:34pm
View user's profile Send private message View poster's gallery Reply with quote
JeremyJ



Member Since: 16 Nov 2011
Location: Aylesbury
Posts: 1758
United Kingdom 
And I completely disagree with that!!

Yes its a nice early 90, yes its getting unusual with its original engine. Its not unique, its not special, its not particually rare.

Its his 90, nothing is reversable if he wants to change it back (I hope he doesnt, he's doing a very nice job on it!) Thumbs Up
Post #214529 26th Feb 2013 5:57pm
View user's profile Send private message View poster's gallery Reply with quote
foxkilla



Member Since: 01 May 2009
Location: J23 M1
Posts: 156
United Kingdom 2008 Defender 110 Puma 2.4 USW Auto Tonga Green
+1 Thumbs Up
Post #214534 26th Feb 2013 6:19pm
View user's profile Send private message View poster's gallery Reply with quote
Post Reply  Back to top
Page 2 of 4 <1234>
All times are GMT

Jump to  
<  Previous Topic | Next Topic >
Posting Rules
You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum



Site Copyright © 2006-2024 Futuranet Ltd & Martin Lewis
DEFENDER2.NET RSS Feed - All Forums