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joetetley



Member Since: 09 Dec 2010
Location: leeds west yorkshire
Posts: 46

United Kingdom 1995 Defender 110 300 Tdi SW Epsom Green
hose replacement
hi all what is involved in replacing hose that goes from bottom of intercooler to the metal heater rail that runs above manifold on 300 tdi defender
Post #204816 23rd Jan 2013 9:42pm
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Alex1976



Member Since: 23 Jan 2013
Location: Buckingham
Posts: 596

England 
Do you mean the hose that goes from the top of the intercooler to the intake manifold? The bottom pipe on the manifold is connected to the turbo.

The top pipe is simple to replace. If you do not have a EGR plumbed in then I would recommend buying a silicon hose that just jubilee clips at each end.

If you have the EGR then there is a metal pipe connected to the intake manifold/intercooler by sections of rubber pipe. Not much more difficult its just got 4 jubilee clips to deal with rather than 2.

Hope that helps.
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Post #205460 26th Jan 2013 9:19am
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joetetley



Member Since: 09 Dec 2010
Location: leeds west yorkshire
Posts: 46

United Kingdom 1995 Defender 110 300 Tdi SW Epsom Green
pipe goes from bottom of intercooler to metal heater rail it has a couple of different sizes of pipe in one i think it is called the bottom hose
thanks
Post #205498 26th Jan 2013 11:54am
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 8025

 2011 Defender 110 Puma 2.4 USW Stornoway Grey
delete intercooler and insert radiator possibly?

rad bottom hose goes to thermostate housing with T off to the heater hose. (IRRC)

if thats the case it the same as any other coolant hose, pretty straight fwd, just need to ensure you rebleed the system Cheers

James
110 2012 XS Utility
130 2011 M57 bespoke Camper
90 2010 Hardtop
90 M57 1988 Hardtop
Post #205618 26th Jan 2013 6:39pm
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Litch



Member Since: 10 Mar 2013
Location: Oxfordshire
Posts: 762

England 
Assuming we are talking coolant hoses (as already stated, remove intercooler and replace with radiator!) then it is a multi-legged hose assembly. The original one comes with non-removable hose-clips but aftermarket ones use screw-clips so in theory you can replace a single hose but I am not sure they are available separately so you have to buy the whole assembly. ONE LIFE, GET IT!
Post #217936 10th Mar 2013 10:28pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 8025

 2011 Defender 110 Puma 2.4 USW Stornoway Grey
did you manage to sort his? Cheers

James
110 2012 XS Utility
130 2011 M57 bespoke Camper
90 2010 Hardtop
90 M57 1988 Hardtop
Post #217988 11th Mar 2013 11:31am
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