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appaloosadude



Member Since: 17 Oct 2012
Location: Buckinghamshire
Posts: 630

United Kingdom 2003 Defender 110 Td5 DCPU Havana
Auxiliary battery location ideas
Just wondered what people have done to fit secondary batteries. I've seen them fitted into the battery box, but was wondering how feasible this is, as they look very tight. I would be fitting a smaller auxiliary battery, not for winching or anything dramatic, rather for short term use of electrical items such as lamps or (small) compressor.
Post #202754 17th Jan 2013 10:02pm
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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5849

United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
I fitted a 2nd battery into the battery box under the seat, it is a tight fit but doable depending on the size of battery. I use my 2nd one for additional 12v aux sockets, charging torches, radios for rallies, cool box etc. The winch is off the main battery. 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #202758 17th Jan 2013 10:07pm
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appaloosadude



Member Since: 17 Oct 2012
Location: Buckinghamshire
Posts: 630

United Kingdom 2003 Defender 110 Td5 DCPU Havana
excossack wrote:
I fitted a 2nd battery into the battery box under the seat, it is a tight fit but doable depending on the size of battery. I use my 2nd one for additional 12v aux sockets, charging torches, radios for rallies, cool box etc. The winch is off the main battery.


That sounds like what I have in mind. Do you have any pics or battery specs?
Post #202761 17th Jan 2013 10:09pm
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SteveG



Member Since: 29 Nov 2011
Location: Norfolk
Posts: 660

2005 Defender 90 Td5 CSW Belize Green
Two batteries fit ok with room to spare for cabling, extra fuse block and cut off switches. Rather than add to stock battery, I went for two identical batteries from same batch and wired in parallel. Simple, but very effective.

Cheers

Steve


Last edited by SteveG on 17th Jan 2013 10:11pm. Edited 1 time in total
Post #202763 17th Jan 2013 10:10pm
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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5849

United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
Might be able to get some pics tomorrow if its not snowing/raining or bitterly cold I shall see what I can do. 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #202764 17th Jan 2013 10:11pm
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JWL



Member Since: 26 Oct 2011
Location: Hereford
Posts: 3443

England 2002 Defender 110 Td5 SW Coniston Green
I've just changed my auxiliary battery and went from my old caravan battery(75ah) to a 110ah jobbie. This is fitted in the seat box along with the standard vehicle battery, just be aware the shape of the bottom of the seat box can hamper some sizes, the second battery sits on a raised portion and I sourced one off t'internet with a height of 190mm which gives it some clearance under the lid panel even if it is all the way to the back of the seat box. Still got room for the charging relay, jump leads and a few other things I haven't got round to putting on yet Rolling Eyes
Post #202782 17th Jan 2013 10:53pm
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YeomanOfTheBar



Member Since: 04 Nov 2012
Location: North Notts
Posts: 206

United Kingdom 2013 Defender 110 Puma 2.2 DCPU Santorini Black
Step-by-step directions from LRM/Mobile Centre:

http://www.mobilecentre.co.uk/images/Data_...ue_Sea.pdf 2013 Defender 110 XS DCPU
2016 Ford Mustang 5.0 V8
Post #202792 17th Jan 2013 11:17pm
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leeds



Member Since: 28 Dec 2009
Location: West Yorkshire
Posts: 8581

United Kingdom 
A couple of photos for you



Click image to enlarge







Click image to enlarge





Brendan

Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated Mr. Green
Post #202798 17th Jan 2013 11:46pm
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diesel_jim



Member Since: 13 Oct 2008
Location: hiding
Posts: 6093

United Kingdom 2006 Defender 110 Td5 SW Epsom Green
I made one in my old 90 (although my current 110 has an ex Wolf unit.

The wolf one fits optimas in OK, but the top clamp won't fit them (as the top of the batteries is too wide) so made my own one up with a piece of flat bar.


For the 90, I just got a flat piece of steel (think it may have been chequer plate) fairly beefy, 3 or 4mm thick. and welded on a piece of box along one edge. box was the same width as the recess is in the battery box.. can't remember what it is, about 30 or 40mm I think.

Bolted this down to the bottom of the battery box, placed the batteries in where I wanted them, marked for the upright studs either end and one in the middle.
Removed the plate, drilled the holes and welded a nut under each hole. Then refitted and used some studding (6mm I think, or 8mm, depends on what we had at work), cut the studding to length (height of the battery plus 1/2" or so) and welded a nut to the end of each one, to make a long bolt. cut a piece of flat bar to cover the batteries (about 30mm x 5mm) and drilled it to match the holes in the lower plate. then bolted the lot together.
Unfortunately not got any piccies of this setup.


Pics of the proper wolf mount in my 110:
The holes and studs on this wolf bracket lined up perfectly with holes already in my Td5 seatbox :up

Click image to enlarge



Click image to enlarge


Withe the proper "wolf" clamp:

Click image to enlarge



Home made clamp:

Click image to enlarge



Batts in sit:

Click image to enlarge



Click image to enlarge



As per the factory (military spec):

Click image to enlarge
Post #202803 18th Jan 2013 6:53am
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Naks



Member Since: 27 Jan 2009
Location: Stellenbosch, ZA
Posts: 2640

South Africa 2010 Defender 90 Puma 2.4 SW Alpine White
It's a tight fit in the Puma but it can be done:



 --
2010 Defender Puma 90 + BAS remap + Alive IC + Slickshift + Ashcroft ATB rear
2015 Range Rover Sport V8 Supercharged



Defender Puma Workshop Manual: https://bit.ly/2zZ1en9
Discovery 4 Workshop Manual: https://bit.ly/2zXrtKO
Range Rover/Sport L320/L322/L494 Workshop Manual: https://bit.ly/2zc58JQ
Post #202808 18th Jan 2013 7:22am
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deep down



Member Since: 02 May 2012
Location: France
Posts: 204

Wales 2007 Defender 110 Puma 2.4 DCPU Zambezi Silver
Brendan/Naks

Just looking at your photos, did you still use the original battery connector with the Mega fuse in?
Post #202832 18th Jan 2013 9:41am
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Naks



Member Since: 27 Jan 2009
Location: Stellenbosch, ZA
Posts: 2640

South Africa 2010 Defender 90 Puma 2.4 SW Alpine White
deep down wrote:
Brendan/Naks
Just looking at your photos, did you still use the original battery connector with the Mega fuse in?



I left it at the auto electrician for the installation, so I cannot answer --
2010 Defender Puma 90 + BAS remap + Alive IC + Slickshift + Ashcroft ATB rear
2015 Range Rover Sport V8 Supercharged



Defender Puma Workshop Manual: https://bit.ly/2zZ1en9
Discovery 4 Workshop Manual: https://bit.ly/2zXrtKO
Range Rover/Sport L320/L322/L494 Workshop Manual: https://bit.ly/2zc58JQ
Post #202837 18th Jan 2013 9:47am
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SteveS



Member Since: 05 Oct 2010
Location: Devon & Berkshire
Posts: 388

England 2009 Defender 110 Puma 2.4 USW Santorini Black
Twin Odyssey installation


Click image to enlarge


It is tight but with a D44 tray you can get two serious batteries and fuses, relays etc in the space
Post #203104 18th Jan 2013 6:41pm
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leeds



Member Since: 28 Dec 2009
Location: West Yorkshire
Posts: 8581

United Kingdom 
deep down wrote:
Brendan/Naks

Just looking at your photos, did you still use the original battery connector with the Mega fuse in?



If you look at the top let hand corner of the photo you can see the original red cap with the mega fuse on side of the battery. Extra slots were cut in the cover for the additional 35mm2 cable.



Brendan
Post #203114 18th Jan 2013 7:14pm
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deep down



Member Since: 02 May 2012
Location: France
Posts: 204

Wales 2007 Defender 110 Puma 2.4 DCPU Zambezi Silver
Finished the installation of the dual battery system.

It is a bit of a squeeze, extra flexible battery cable is the answer.

I went for the Blue Sea Marine auto charge system and extra fuse box and whilst I was at it fitted an Anderson connector.

I already had the Yellow top Optima but has to go for a Red top for the starter so I could use the original positive battery connector, the posts are too far in from the edge on the yellow top. I also had to change the direction of the cable coming off the bottom of the Mega fuse to allow it to fit.



Click image to enlarge



Click image to enlarge



Click image to enlarge
Post #207519 2nd Feb 2013 6:15am
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