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o-ren-ishii



Member Since: 25 Jul 2023
Location: The Hague
Posts: 29

Netherlands 
Rear shock broken after offroading - experiences?
Hi all,
We're currently overlanding and doing some pretty rough offroad driving in Kosovo, Albania, etc. We had a bit of a scare albout 100km away from the nearest civilication we got a "suspention failure" error after a horrible cracking sound. The GAP tool gave more info; the read left damper solenoid was stuck open or short to ground. So luckily we could limp back to a tow a few hours away.

Long story short; car on the bridge and the whole damper rod is broken. See attached photo (sorry, I dont have one from the actual damper, just the damaged upper support).

Now I'm wondering two things; Can using lift rods cause this? Because the (air) suspention is always extended could this cause more strain on the damper?
And two: would luck8's SYA kit (extending the damper length) be a good option?
https://lucky8llc.com/collections/defender...63-sya-kit

Does anyone have experience with either breaking a damper or the SYA kit?


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Last edited by o-ren-ishii on 1st Aug 2024 1:49pm. Edited 1 time in total
Post #1041117 27th Jul 2024 2:50pm
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TexasRover



Member Since: 24 Nov 2022
Location: Paris
Posts: 1018

France 2002 Defender 110 Td5 DCPU Chawton White
I owned several land rover products with air suspension, current a P38. I am pretty sure the raised suspension setting is speed limited and in practice only used to get you out of a pinch. At standard height you can traverse 98% of any typical ground and I have done quite a bit of " traversing" in Texas (beach), the Rocky mountains, Utah etc, Norway (snow), UAE/Oman and Malaysia. I am no overlander I just lived in these and ended taking my car there maybe pushing it a but further than your average Joe, but always avoided danage.I never really had a need for any raised suspension and when I did I knew I had fcked up.

If you have permanently raised your vehicle you gain ground clearance, but you weakened it because the geometry is compromised increasing forces. The extended struts will be more prone to buckling (basic mechanical principle). You are operating the suspension outside if it's sweet spot for extended periods. You also made it more prone to rollovers off road and onroad.
Post #1041119 27th Jul 2024 3:54pm
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o-ren-ishii



Member Since: 25 Jul 2023
Location: The Hague
Posts: 29

Netherlands 
Hi Texas,
thanks for your reply. Not sure wheter the rangerover suspension has anything to do with the new defender. I would say it's quite different. No offence.

As far as I know the only way to raise the suspension is to change the liftrods. I know a lot of people who done it, including the landrover specialist who did the modifictions (on my and many other cars). It's also not speed limited.

Thus; I'm more looking for other L663 owers who ran into this problem (breaking a shock absorber). It could quite possibly be this is just an accident. So I'm trying to find that out.

Also; experiences applying the SYA kit of Luck8 as stated above I would be very interested in.
Post #1041122 27th Jul 2024 4:12pm
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stevemfr



Member Since: 18 Sep 2022
Location: Strasbpurg
Posts: 137

France 
Yes, raising the air suspension puts additional loads on the components and raises the CG. But for driving off road, I'd but forth that a reasonable lift is often warranted and that a Defender should def be able to handle it.

Aside from all of that, it's actually one of the known issues with the L663. While it's not an extremely common issue, it's definitely not unheard of either. And it often occurs when off-roading - even in unlifted conditions. 
RRC 2Dr, RRC 4Dr,
P38, and 2 L322s,
2 FL1s and a L663 on the way
Post #1041140 27th Jul 2024 7:47pm
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o-ren-ishii



Member Since: 25 Jul 2023
Location: The Hague
Posts: 29

Netherlands 
Hi Steve,
Allright, thanks for your insight. Yeah I can imagine they break due to off-roading. But since I treated the defender like its supposed to be used for a while now, I was just (unpleasantly) surprised.
So you know of other people breaking them?

If all goes well the new shock should be ordered from the Uk and be here (albania) next week sometime.. than we can continue.

I was looking at the pictures in the workplace manual but its hard to imagine the change in geometry for the damper when lifting the car. It’s fixed quite statically to the back of the car (the big alu block) thus there’s not a big pivot going on, only an elongation.

I did notice after applying the rods the dampening is less due to the damper being more extended. But the bigger wheels also compensate for that. This lucky8 “damper extender” might compensate for that.
Post #1041171 28th Jul 2024 8:38am
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20282

United Kingdom 
Usually caused by rubbers being too hard or damper topping out on their full length of travel, it can fatigue and stress the mount bolt until it shears.

These things do happen.

Perhaps running 80% ride height rather than full might be a good idea, presumably they can do that? ⭐️⭐️God Bless the USA 🇬🇧🇺🇸 ⭐️⭐️


Last edited by custom90 on 28th Jul 2024 12:24pm. Edited 1 time in total
Post #1041172 28th Jul 2024 8:47am
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Crazymind



Member Since: 11 Jun 2024
Location: Glasgow
Posts: 125

United Kingdom 
I feel for you mate! At the same time I admire your bravery of going off grid with such a complex and complicated vehicle.
I can’t help you much but if you need anything I have got business in Tirana and I have some trusted people in case you need support.
Post #1041173 28th Jul 2024 9:37am
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o-ren-ishii



Member Since: 25 Jul 2023
Location: The Hague
Posts: 29

Netherlands 
Thanks a lot!

I’m glad I do have the GAP iid tool, at least that gives more info about what’s wrong. And so far the car has taken quite some abuse and didn’t let me down yet. We’ve been on the road for almost 4 months now.
We’ve currently in Tirana, we went to “land rover service Alabania” on boulevardi blu. A bit a of language gap but very friendly folks.
Wonderful country and people overall in Albania and Kosovo, and very nice off-roading to be done Smile

One question though, I am looking for the Lucky8 SYA kit (basically a bumpstop extension ) and possibly a high lift jack. Do you have any idea if they would be for sale somewhere in/around Tirana?
Post #1041177 28th Jul 2024 10:02am
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Crazymind



Member Since: 11 Jun 2024
Location: Glasgow
Posts: 125

United Kingdom 
Highly doubt that. I’ll ask a freind. If you could find them in Italy shipping to Albania in 48 hours is possible.
Post #1041180 28th Jul 2024 1:03pm
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ickle



Member Since: 22 Jul 2010
Location: South Vendee
Posts: 1776

France 2008 Defender 110 Puma 2.4 CSW Alpine White
"But since I treated the defender like its supposed to be used for a while now, I was just (unpleasantly) surprised."

4 month off road trip? Thats one hell of a school run!
Post #1041237 29th Jul 2024 7:28am
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Philm



Member Since: 19 Jun 2020
Location: Manchester
Posts: 168

United Kingdom 
"But since I treated the defender like its supposed to be used"
They are not "supposed to be used" with extension rods or Land Rover would sell/fit them.
Post #1041249 29th Jul 2024 8:56am
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TexasRover



Member Since: 24 Nov 2022
Location: Paris
Posts: 1018

France 2002 Defender 110 Td5 DCPU Chawton White
o-ren-ishii wrote:
Hi Texas,
thanks for your reply. Not sure wheter the rangerover suspension has anything to do with the new defender. I would say it's quite different. No offence.

As far as I know the only way to raise the suspension is to change the liftrods. I know a lot of people who done it, including the landrover specialist who did the modifictions (on my and many other cars). It's also not speed limited.



My comments were related to how Land Rover designs 'the use of' their air suspension systems which is a delicate balance between the various driving conditions. While the newer cars might be much more sophisticated the physics and dynamics have not changed.

I don't believe Landrover intends for you to raise the suspension beyond what the vehicle is designed to do stock. Landrover specialists are just companies that try to sell you something for a profit. Just because other people do it does not make it therefor approved.

You should just accept the consequences, fix it and expect it might break again.
Post #1041252 29th Jul 2024 10:01am
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20282

United Kingdom 
TexasRover wrote:
You should just accept the consequences, fix it and expect it might break again.

This is the thing every time you go green laneing or off road, that excess stress often means a bit more maintenance down the line.
Most of us are happy with that scenario.

Am I right I saying the other day i thought I saw the dampers for these are approx £560 per corner?
Is that right? ⭐️⭐️God Bless the USA 🇬🇧🇺🇸 ⭐️⭐️
Post #1041261 29th Jul 2024 11:19am
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lightning



Member Since: 23 Apr 2009
Location: High Peak, Derbyshire
Posts: 2703

United Kingdom 
l guess anything can fail when used to extremes. l've not heard of anyone else with broken damper units on the new Defender.

Someone entered a Grenadier in an off-road challenge and by the end it was in a bit of a state, with blown dampers and failed ARB's

These type of vehicles are strong, but they're a beefed up version of a road vehicle. They're not a Hummer or a Power Wagon.
Post #1041290 29th Jul 2024 5:39pm
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H1Tad



Member Since: 20 Jul 2024
Location: Maine
Posts: 110

United States 
Quote:
They're not a Hummer or a Power Wagon.


Any vehicle that is treated without mechanical sympathy will fail ... especially in the case of the former (don't ask me how I know).

I'm generally in the camp that if you modify your rig to behave in ways the original manufacturer did not design nor therefore test/validate - then by default, you're on the hook for the reason why it failed. Part of the "thrill" of offroading in modified vehicles is the underlying fear of breaking sh*t. A fear that is exacerbated tremendously when you're in the business of threshold testing your own work Smile

Best of luck with your repairs!
Post #1041293 29th Jul 2024 6:23pm
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