↓ Advertise on Defender2 ↓

Home > Modifications & Maintenance (L663) > Transmission oil change & pan / filter replacement
Post Reply  Down to end
Page 1 of 1
Print this entire topic · 
Lockley



Member Since: 15 Feb 2023
Location: Herefordshire
Posts: 16

United Kingdom 
Transmission oil change & pan / filter replacement
At 51,000 miles decided it was time to change the gearbox oil and replace the pan/filter.
I hope the following pointers are helpful for anyone else planning the same.

I contacted ZF customer services and supplied vehicle details and they gave their service kit part number: ZF1087.298.365.

I ordered this through autodoc.co.uk - £257. This includes the pan/filter, 7L of the LifeguardFluid-8 & new pan bolts.

At my local deanship I was quoted £266 for the pan/filter (out of stock anyway), and £568 for the oil! The LR part No for the pan is LR065238 (which cross-references with OE numbers on the autodoc website.

I followed the Topix guides, TRANSMISSION FLUID PAN, and TRANSMISSION FLUID DRAIN AND REFILL, in conjunction with the ZF guide that came with the kit.

Relatively straightforward job.

You do NOT have to remove the transmission crossmember (as is stated in Topix); you just need a slim stubby wrench to access the rearmost two pan bolts - I used a Teng 1400B 1/4" MINI BITS RATCHET. There is a wiring harness attached to the crossmember to unclip and move to one side to gain access.

You do NOT need LR special tool 307-452 Wrench, Transmission filler plug, as specified on the Topix guide. You can easily get a 3/8" torque wrench onto the filler plug without he LR extension tool. That was a wasted £100, ordered from JLR tools -jlrequipment.service-solutions.com.

I finish with a question. The last step of the Topix guide, having completed the final hot fluid level check, is to EXTRACT 350ml of transmission fluid. (applies only to 3L diesel and petrol engines). Does anyone here have any thoughts or insights as to a reason for this? It is not stated in the ZF guide.

Any questions, I’ll be happy to try and answer. L663 D300 SE MY22.


Last edited by Lockley on 3rd Nov 2023 7:59am. Edited 1 time in total
Post #1013696 2nd Nov 2023 8:13pm
View user's profile Send private message View poster's gallery Reply with quote
Moo



Member Since: 01 Oct 2021
Location: UK
Posts: 1431

Ukraine 
Thats good to know. I'm averaging 20k a year so will do this at 40k. Curious about the extraction though Confused

I have a brilliant independent so will let them do it.next year Thumbs Up Eiger Grey MY23 D250 SE with bits. Known as Noddy.
Post #1013736 2nd Nov 2023 10:07pm
View user's profile Send private message View poster's gallery Reply with quote
lightning



Member Since: 23 Apr 2009
Location: High Peak, Derbyshire
Posts: 2909

United Kingdom 
When is the recommended oil change for this transmission?

Did you ever check the oil level, to make sure the correct quantity was present. One of my customers asked his dealer to check the transmission as it sometimes took a second to engage when accelerating after slowing down.

They found it was about a litre short of the correct amount (l assume they followed the correct and rather complicated procedure to check the oil level)

Anyhow, after adding a litre of oil he said the transmission was much better and no longer had the intermittent delay engaging drive.
Post #1013828 3rd Nov 2023 8:21pm
View user's profile Send private message View poster's gallery Reply with quote
Lockley



Member Since: 15 Feb 2023
Location: Herefordshire
Posts: 16

United Kingdom 
Hi Lightening,

So, LR state it’s filled for life. And in fairness ZF themselves state this transmission is “generally” filled for life.

https://aftermarket.zf.com/remotemedia/mas...d-8-it.pdf

However, they also state a 150,000km service interval because of so many varying parameters.

Additionally, this service centre say that ZF recommend an interval of 50,000 miles.
?si=0x5oTTq9l2HW2L-1

So certainly some conflicting advice is available. So I’m playing it safe. Likewise I change engine oil & filter every 7,000 miles, and did rear differential and transfer case at around 30,000 miles.

Good point about existing fluid level - sorry I didn’t check. L663 D300 SE MY22.
Post #1013844 3rd Nov 2023 11:18pm
View user's profile Send private message View poster's gallery Reply with quote
lightning



Member Since: 23 Apr 2009
Location: High Peak, Derbyshire
Posts: 2909

United Kingdom 
The discussion about this subject is everlasting on various forums.

However my opinion is, certainly won't do any harm to replace engine or transmission oil more often than recommended.

l will change the engine oil annually (around 10,000 miles) and will probably get the transmission done after five years.

Never thought about the differential oil! Probably get that done at the same time as the transmission.
Post #1013869 4th Nov 2023 10:07am
View user's profile Send private message View poster's gallery Reply with quote
GavinC



Member Since: 23 Apr 2024
Location: Washington USA
Posts: 7

 
Transmission fluid change
Very useful thread.

I was wondering if anyone had any information/explanation for the removal of 350ml of fluid after the level has been corrected.

Seems like this is counter to the ZF instructions of a precise fill level making sure vehicle is level, the correct revs and gear changes are done and the temperatures are within testing range.

Doing all this to get a precise fill volume only to remove 350ml seems very strange.

Granted, what I don't know about ZF transmissions could fill a library or three.
Post #1058519 25th Jan 2025 12:13am
View user's profile Send private message View poster's gallery Reply with quote
Crazymind



Member Since: 11 Jun 2024
Location: Glasgow
Posts: 200

United Kingdom 
Could this be to account for thermal expansion, ensuring the correct fluid level when the transmission reaches operating temperature?
Post #1058523 25th Jan 2025 8:01am
View user's profile Send private message View poster's gallery Reply with quote
GavinC



Member Since: 23 Apr 2024
Location: Washington USA
Posts: 7

 
@crazymind

This is what I don't understand. The very reason for the precise steps in the drain and fill are to get the correct volume to allow for thermal expansion up to the working temperatures. (90C or so)

Now you've got the correct volume and you remove 350ml.

Only with 3L engines. Transmission is the same across the board. Operating temperatures are the same. Expansion and volume concerns should be the same.

There must be some other variable in play that necessitates the removal of such a large volume. 350ml.

It's bugging the heck out of me that I cant understand it. I like to understand the basics of what I try to do. Don't always get there with my limited brain-pan and gibbon skill-set but nevertheless, I'd love to learn more.
Post #1058620 26th Jan 2025 5:55am
View user's profile Send private message View poster's gallery Reply with quote
Crazymind



Member Since: 11 Jun 2024
Location: Glasgow
Posts: 200

United Kingdom 
We will keep guessing till someone with the correct answer will step in…
A few more possibilities come to mind regarding why 350ml of transmission fluid is removed only on the 3.0L engines:
Torque Converter Fill Levels?
the torque converter might differ slightly in design or capacity compared to other available engines. A larger torque converter could retain more fluid when running, meaning the initial fill process might slightly overestimate the final level.
Specific Adjustments for Shift Quality?
Sometimes, small fluid level differences affect shift characteristics, clutch engagement, or internal hydraulic pressure. Land Rover might have found that removing 350ml from 3.0L engines improves shift smoothness or longevity.
It’s definitely a weird one!
Post #1058623 26th Jan 2025 8:47am
View user's profile Send private message View poster's gallery Reply with quote
Notyalc



Member Since: 27 Jul 2018
Location: Northumberland
Posts: 164

United Kingdom 2003 Defender 90 Td5 HT Epsom Green
The only reason i could imagine would be to allow for the installation angle, if there is one. ZF probably give the procedure based on a transmission installation at 0 degrees. If the actual angle is different then a compensation may be required. However, 350ml sounds like a lot for an angle compensation….

Maybe like lots of other things its just a LandRover thing!!!
Post #1058627 26th Jan 2025 9:12am
View user's profile Send private message View poster's gallery Reply with quote
mmbanf



Member Since: 16 Mar 2021
Location: Milano
Posts: 171

Italy 
Notyalc

I agree, the only explanation is an installation angle not 0 degrees.
on a total volume of 7000 ml, 350 ml could correspond to an angle of 1-2 degrees....
Post #1058645 26th Jan 2025 11:58am
View user's profile Send private message View poster's gallery Reply with quote
lightning



Member Since: 23 Apr 2009
Location: High Peak, Derbyshire
Posts: 2909

United Kingdom 
Doesn't the transmission vent excess oil anyway?
Post #1058655 26th Jan 2025 2:19pm
View user's profile Send private message View poster's gallery Reply with quote
Crazymind



Member Since: 11 Jun 2024
Location: Glasgow
Posts: 200

United Kingdom 
The vent handles pressure not fluid volume. The vent allows air to escape. If the vent handled the overfill there would not be a need for manual removal.
Post #1058666 26th Jan 2025 4:57pm
View user's profile Send private message View poster's gallery Reply with quote
GavinC



Member Since: 23 Apr 2024
Location: Washington USA
Posts: 7

 
Transmission angle would seem to be a sensible hypothesis. I hadn't thought of that. I'll maybe try reaching out to LR directly to ask. Unlikely I'll get any info this way but worth trying.

Thanks for all the helpful contributors here. Much appreciated.
Post #1058675 26th Jan 2025 6:15pm
View user's profile Send private message View poster's gallery Post Reply
Post Reply  Back to top
Page 1 of 1
All times are GMT

Jump to  
Previous Topic | Next Topic >
Posting Rules
You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum



Site Copyright © 2006-2025 Futuranet Ltd & Martin Lewis
DEFENDER2.NET RSS Feed - All Forums