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Guinness



Member Since: 04 Mar 2021
Location: Scotland
Posts: 57

United Kingdom 
Replacing Chassis Myself
So, the time has come for me to replace my chassis, it has more holes than I care to mention, but I have been quoted £10,000 for a basic swap by my local specialist, and thus, hoping to do the work myself. (and perhaps also change the bulkhead whilst I'm at it). I intend to use a marsland chassis (unless anyone has another suggestion) and do this work in my driveway, but I do have access to farm machinery (front loader) to lift body/engine etc.

firstly, am I being silly wanting to do this myself?

secondly, does anyone have any good resources they would recommend (youtube videos, books etc) to help with the process?

Cheers
Post #1057267 13th Jan 2025 4:00pm
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seriesonenut



Member Since: 19 Nov 2014
Location: Essex
Posts: 1228

United Kingdom 
Hi
If you have the time space and tools I think it is doable on the driveway. Remember the figure quoted will include consumables like bushes , maybe brake lines and so on which would be worth doing at the same time so you will need to budget for them too.

Although my experience has been with a series (not a coil sprung LR) it seems sensible to try to keep as much of the body together if you can during the swap

Good luck! 1984 One-Ten CSW
2010 XS USW (sold)
1957 Series One 88 diesel
1958 Series One 88 4x2
Post #1057273 13th Jan 2025 4:45pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 8123

 2011 Defender 110 Puma 2.4 USW Stornoway Grey
Very doable yourself.

Probably 6k or so in parts plus bulkhead.
Tow hitch off
Roof and sides off together.

Rear tub and floor, seats boxes together.

Bulkhead off in one.

Wings off complete.

Engine gearbox, t box will lift as one on loader.

Possibly worth rebushing it. Especially top a frame legs as access is good with nothing on top.

Can be worth running new brake pipes.

Electrics to rear can be a pain.

Depending on era may be prudent to have some spare fuel fittings about. Cheers

James
110 2012 XS Utility
130 2011 M57 bespoke Camper
90 2010 Hardtop
90 M57 1988 Hardtop
Post #1057276 13th Jan 2025 5:08pm
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rustandoil



Member Since: 08 Sep 2012
Location: Cotswolds
Posts: 757

England 2005 Defender 110 Td5 XS DCPU Bonatti Grey
If you go ahead and swap it yourself you'll learn so much about your Land Rover.
Lots of chassis swaps on YouTube 👍🏼
Post #1057283 13th Jan 2025 6:10pm
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htb2



Member Since: 02 Nov 2018
Location: Carmarthenshire
Posts: 535

Wales 
I did a chassis swap for a member on here 90 TD5. Maer chassis 2K, I charged him 3K to change it over, the 3K included consumables, bushes, rebuild calipers, new brake lines, footwell repairs. He supplied springs/shocks/discs/pads so allow another 1K for that.
Post #1057288 13th Jan 2025 7:03pm
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PoormansXS



Member Since: 21 Oct 2023
Location: Lincolnshire
Posts: 55

United Kingdom 2002 Defender 90 Td5 CSW Buckingham Blue
10k is outrageous IMO. I spoke to a specialist in 2023 and was told around 5k and it’ll be done in a week. Obviously it can add up if you start renewing/upgrading other bits while you’re there but I’d get a second quote if you don’t fancy it yourself
Post #1057294 13th Jan 2025 8:04pm
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NickMc



Member Since: 01 Oct 2014
Location: Norn Iron
Posts: 1641

Northern Ireland 2006 Defender 90 Td5 HT Bonatti Grey
Better quoting high rather than low and then having to ask for more…
Post #1057297 13th Jan 2025 8:10pm
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PoormansXS



Member Since: 21 Oct 2023
Location: Lincolnshire
Posts: 55

United Kingdom 2002 Defender 90 Td5 CSW Buckingham Blue
True, should be bread and butter for a specialist though, maybe I’m out of touch but that seems high. The two specialists near me seem to have one in every time I go down there
Post #1057299 13th Jan 2025 8:13pm
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Guinness



Member Since: 04 Mar 2021
Location: Scotland
Posts: 57

United Kingdom 
I did think £10000 seemed a little too much, but its hard to know what level they go to. I think I'm going to use this as an excuse to get to know my car more and save a bit of money. First things first, I think I might be building a shed to house it (which will be used as a wood store/workshop after!)
Post #1057340 14th Jan 2025 11:03am
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MarkBrown



Member Since: 03 Oct 2022
Location: Mid Wales
Posts: 490

Wales 1983 Defender 110 Other HT Auto Keswick Green
My tip would be to label any wires that you remove and take some photos of the less obvious stuff, to jog your memory when reassembling. 1983 110 automatic OM606
Post #1057353 14th Jan 2025 1:48pm
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NickMc



Member Since: 01 Oct 2014
Location: Norn Iron
Posts: 1641

Northern Ireland 2006 Defender 90 Td5 HT Bonatti Grey
By the time you price the chassis, bulkhead, bolts, shocks, springs, brakes, axle work, bushes maybe a clutch and flywheel when you’re in there and anything else you find along the way I think you’d still be better off- if you can do the labour yourself. Have a good look at the body tub mounts and seatbox too before you start.
Post #1057410 14th Jan 2025 11:13pm
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