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vipergreen



Member Since: 06 Jul 2023
Location: Herts
Posts: 7

 2003 Defender 90 2.5 TD PU Oslo Blue
Intercooler
My 2003 original Intercooler is a bit banana shaped so I think it’s time for a change.

The TD5 is a bit black Smokey under acceleration. It’s has had a stage 1 remap and egr delete. Nanocom seems to show that the Maf sensor is ok but I may change this anyway.

I’m thinking of fitting a new Intercooler but not sure how far to go, assuming the radiator is also original 2003 is this also worth changing ?

The Darkside Intercooler at £330 seems appealing or should I pay a bit more for allisport or alive ?.

I assume it’s worth changing pipework at the same time, any recommendations on this or are the silicone tubes all pretty much the same.

After completing the above I might take it to a tuner or see what tuning options are available via my Nanocom.

Would welcome any advise and suggestions

Many thanks
Post #1029038 23rd Mar 2024 7:10am
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barbel jim



Member Since: 12 Dec 2012
Location: Northants
Posts: 1423

United Kingdom 2005 Defender 90 Td5 HT Tonga Green
Before you spend money decide how far your going to go Laughing Laughing

Some intercoolers have cast tanks so will run higher boost pressures. Exhaust Will be another purchase Laughing ! Variable vane turbos make a massive difference to the drive…. In the last 18 years I’ve only dealt with Alive and cannot praise them enough. Others will say there tuner is better, but look around speak to a few and if possible have a go in a few mapped trucks. Your more than welcome to visit and see how mine drives Mr. Green
Post #1029053 23rd Mar 2024 11:06am
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NickMc



Member Since: 01 Oct 2014
Location: Norn Iron
Posts: 1628

Northern Ireland 2006 Defender 90 Td5 HT Bonatti Grey
Ian is very good and site sponsor on this forum

https://www.defender2.net/forum/member-porny.html
Post #1029085 23rd Mar 2024 5:49pm
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bankz5152



Member Since: 02 Feb 2017
Location: South London/North Kent
Posts: 2173

2004 Defender 110 Td5 DCPU Epsom Green
Ive had the Darkside one fitted for about 6 months, running 2.5bar of boost, hasnt split yet! Same cant be said for Allisport popped 3 of those... Instagram @defender_ventures
Empire Tuning - Agent
Post #1029107 23rd Mar 2024 7:57pm
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vipergreen



Member Since: 06 Jul 2023
Location: Herts
Posts: 7

 2003 Defender 90 2.5 TD PU Oslo Blue
That’s good to know , thanks

I noticed your Empire tuning connection, is their Intercooler the same one?
Post #1029143 24th Mar 2024 12:45pm
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bankz5152



Member Since: 02 Feb 2017
Location: South London/North Kent
Posts: 2173

2004 Defender 110 Td5 DCPU Epsom Green
Empires intercoolers at made by them, not anyone else. Went for Darkside as empire was out of stock! Instagram @defender_ventures
Empire Tuning - Agent
Post #1029144 24th Mar 2024 12:47pm
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Mo Murphy



Member Since: 01 Jun 2008
Location: Letchworth Garden City, Herts
Posts: 2244

United Kingdom 1984 Defender 90 BMW M57 3.0 Diesel HT Auto Pennine Grey
I have a darkside intercooler for my M57. Like Bankz, no holes in it yet. Has worked fine for a year so far.
Mo The Land Rover 90 - Many are called, few are chosen.

50 Shades of Pennine Grey
Post #1029176 24th Mar 2024 6:54pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 8051

 2011 Defender 110 Puma 2.4 USW Stornoway Grey
I have a bas one on my 130, 3 years in no probs.

Allisport on my 110, 14 years in and no problems.

Just.bought two allisport intercoolers for my m57 conversions. Cheers

James
110 2012 XS Utility
130 2011 M57 bespoke Camper
90 2010 Hardtop
90 M57 1988 Hardtop


Last edited by jst on 26th Mar 2024 5:10pm. Edited 1 time in total
Post #1029191 24th Mar 2024 9:49pm
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GREENI



Member Since: 22 Aug 2010
Location: staffs
Posts: 10383

United Kingdom 
Funnily enough, I found a split aftermarket intercooler today!


Click image to enlarge
Post #1029303 25th Mar 2024 9:17pm
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