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srod

Member Since: 20 Mar 2015
Location: Argyll
Posts: 190

Switch connector crimp tool

Can anyone please tell me the correct crimp tool required for the terminals on switch connector YPC10524 (which plugs into the heated window switch).

https://defenderupgrades.co.uk/product/ypc...-contacts/

Looks similar to Molex style, maybe slightly larger?

Cheers!

6th Dec 2022 7:19pm

Dinnu

Member Since: 24 Dec 2019
Location: Lija
Posts: 3422

2012 Defender 90 Puma 2.2 CSW Santorini Black

Have crimped many terminals, albeit never for a Defender. Have one very similar to this, and worked a treat every time. https://www.amazon.com/TUBTAP-Crimping-Connectors-0-5-1-5mm²-Terminal/dp/B09GYFKT6F

It is important that the wire is stripped correctly. The outer part of the crimp goes over the plastic insulation to have a good mechanical anchor. 1988 90 Hard Top, 19J Diesel Turbo, Shire Blue - Restoration ongoing
2012 90 CSW, 2.2TDCI, Santorini Black

6th Dec 2022 9:02pm

custom90

Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20444

Without spending a fair bit of money for a dedicated tool you should be able to use a pair of basic uninsulated crimp tool pliers.

I start the crimp on the sheath crimp a little but not completely crimp it just close the wings a little, then crimp the conductor, then close the sheath crimp wings.
Check the conductor crimp again and wire is secure then ready to insert in the connector. No Guts, No Glory.
🇬🇧🏴󠁧󠁢󠁥󠁮󠁧󠁿🏴󠁧󠁢󠁷󠁬󠁳󠁿🏴󠁧󠁢󠁳󠁣󠁴󠁿🇮🇪🇺🇸⛽️🛢️⚙️🧰💪

6th Dec 2022 9:05pm

blackwolf

Member Since: 03 Nov 2009
Location: South West England
Posts: 17443

2007 Defender 110 Puma 2.4 DCPU Stornoway Grey

I seem to recall that the crimp tool for Econoseal connectors fits those (at least I think that was the one I used last time). Essentially it is incredibly similar to the one linked in Dinnu's post above, except many times more expensive.

The cost of tools such as the one in Dinnu's link is now so low that there really is little point trying to effect a good crimp by other means, you'll never get a result as satisfactory.

6th Dec 2022 9:43pm

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