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jerseyman



Member Since: 21 Jul 2009
Location: Jersey
Posts: 279

Clutch fluid reservoir cap
I have just picked up my new 2.4 90 and the clutch bite point is only about 1/2" off of the floor, before it goes back to the Jersey Dealer (not who I bought it from, so I'm expecting them to grumble) I thought I would check the fluid levels.

OK guys what the secret to getting the cap off? I can just about get two fingers to it, but do not have the strength in them to undo the cap. Is there a knack? or do the service "engineers" have a special Land Rover Finger Fitness Programme?

Brian
Post #120114 31st Jan 2012 5:50pm
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bob neville



Member Since: 30 Apr 2009
Location: Marbella
Posts: 3248

Spain 2001 Defender 90 Td5 SW Epsom Green
I use a pair of angled adjustable water pump pliers.

Re the clutch bite 1/2" above the floor, I had exactly the same problem after having a new clutch fitted. Yeovil LR had to call Land Rover in to fix it. Basically, there is an adjustment to the rod mechanism that was not in the dealer manuals. It is the same adjustment that is made on TD5's to change the bite position.

Edit - just found the TD5 procedure, basically the same on the Puma.

One thing I looked at and you could check if you want to move the position is the clutch pedal position adjustment.
If you take a look just below the coolant container you will find a square box with six x head screws and a switch bracket attached.
Undo the six screws and move away the switch bracket,
you'll find a nyloc nut on one end of a thread and two half, lock nuts on the top end.
depending on which way you need to go, either lengthen or shorten the stroke by losening and moving the nuts,check the pedal for "grab" position and tighten up when happy.
Be careful when putting the plate back on as there is a rubber seal.
The bottom lefthand screw is a bit of a pain to get at but it can be done using a rachet type screw bit.

They should be able to call up the details of what was done on mine in 2010 (july time) and carry out the same procedure.

If they want my reg number etc. send me a PM.

Bob 2015 Jaguar XE240 R Sport - goes like ....... !!
2013 Defender 90 CSW - sold
2009 Defender 110 Double Cab - sold
2001 TD5 90 CSW - offroad project - sold to a forum member
2011 Porsche Boxster - for the sunny days !
Post #120163 31st Jan 2012 7:46pm
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Birdy



Member Since: 07 Oct 2011
Location: CĂ´te d'Azur
Posts: 862

France 2011 Defender 110 Puma 2.4 XS CSW Santorini Black
Why should they complain?

Any warranty work they carry out will be charged to LR, who’ve already taken that into account in the purchase price of your new vehicle. Don’t feel sorry for the dealer who’ll be paid whether by you or by LR, or LR who’d rather send out a faulty vehicle and let it be fixed by the dealer than get it right before leaving the factory.

Other than that, opening the bonnet fully (taking care it doesn’t come out the hinges, as mine did last week) allows you to get a better purchase on the reservoir cap, or it’s time for the adjustable spanner or water pump pliers…

Peter
Post #120166 31st Jan 2012 7:53pm
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fekete



Member Since: 24 Dec 2008
Location: Here on the other end of the computer
Posts: 3626

United Kingdom 2007 Defender 90 Puma 2.4 HT Bonatti Grey
The only way is as bob says water pump pliers. Thumbs Up
And then use a large syringe to get the fluid in NEVER TAKE LIFE SERIOUSLY. NOBODY GETS OUT ALIVE ANYWAY
Post #120183 31st Jan 2012 8:31pm
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JWL



Member Since: 26 Oct 2011
Location: Hereford
Posts: 3443

England 2002 Defender 110 Td5 SW Coniston Green
What I have done before now is use a long screwdriver and tapped it round ..... GENTLY..... it's only plastic. For filling, I get one of those little water/ribeena drinking bottles, the smaller the top the better, cut the bottom out and use it as a funnel, then chuck it in the recycling Whistle
Post #120195 31st Jan 2012 8:54pm
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jerseyman



Member Since: 21 Jul 2009
Location: Jersey
Posts: 279

Thanks guys, all very helpful - and I now know what water pump pliers are...

Brian
Post #120402 1st Feb 2012 7:25pm
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