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agentmulder



Member Since: 16 Apr 2016
Location: Outer Space
Posts: 1324

Kuwait 
Battery not charging, alternator? P060-49(2F) fault - help!
Puma 2.4L, started vehicle this AM, took a few cranks to get her going.

Got battery warning lamp. GAP diagnostics (BAS version) says :

Quote:
P060-49(2F) generator lamp circuit - general signal failure - signal stays low


Cleared fault, wee hiccup, glow plug light came on for a sec then battery fault light again. I tested battery voltage via GAP tool live readings, stays around 11.6V - last time I tested battery voltage when running it was more like 14V

Big Cry

Parked on a hill facing down, with no chance of anyone parking in front of me, but what next?

Where is the alternator? Is it one of those 'no user serviceable parts inside' kind of things?

It's been raining shed loads lately, could there be an ingress problem?

I've never touched one, but I imagine it's pretty much a generator producing some kind of AC, that is either mechanically or electric/electronically rectified to DC with commutators and/or capacitors, diode/bridge rectifiers etc. yeah? Solved the bowel problem, working on the consonants...


Last edited by agentmulder on 31st Jul 2016 6:00am. Edited 1 time in total
Post #552507 30th Jul 2016 10:44pm
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agentmulder



Member Since: 16 Apr 2016
Location: Outer Space
Posts: 1324

Kuwait 
Just looking at one of the worst case scenarios here... What is the difference between the two alternator parts listed for the TDCi:

LR008856
YLE500310

?

According to suppliers they are not superseded version of each other - also (inconclusive) net discussion indicates one might be 85A and the other 150A in terms of output current, 150A being for higher spec cars with heated seats and the rest. Cant hurt to get 150 for my mechanical everything jobby ? (manual windows, no central etc.)

Prices are all over the place but ball park is £300ish. A lot cheaper if you go refurbished on ebay (stupid option right?) Solved the bowel problem, working on the consonants...
Post #552513 30th Jul 2016 11:05pm
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dorsetsmith



Member Since: 30 Oct 2011
Location: South West
Posts: 4554

LR008856 exchange
YLE500310 new alt
Post #552527 31st Jul 2016 5:51am
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agentmulder



Member Since: 16 Apr 2016
Location: Outer Space
Posts: 1324

Kuwait 
Feel like I'm talking to myself, but that's what you get at GMT+12 Laughing

Ok, so I had half an hour to play with it. Took off fan cover but I see that the alternator is still nicely buried behind a whatzit pipe and hoohah receiver thingo, so not much diagnosis going on there. Should note that yes, the belt is nice and tight (and only 2months old).

Got a DMM and probed the battery directly (instead of via GAP tool) and read 12.3V, which is nice - but odd in that I expected 11.6V, as per reading when driving last.

Anyhoo, turned it over, started nicely - probed battery again and got the magic 14.4V. You might think I went 'woohoo!', but no, I've just got myself an intermittent fault - the worst kind Neutral Solved the bowel problem, working on the consonants...


Last edited by agentmulder on 31st Jul 2016 5:57am. Edited 1 time in total
Post #552529 31st Jul 2016 5:51am
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agentmulder



Member Since: 16 Apr 2016
Location: Outer Space
Posts: 1324

Kuwait 
dorsetsmith wrote:
LR008856 exchange
YLE500310 new alt


Ah, ok.

Excuse the ignorance, but what does 'exchange' mean?

I give the old one back and get a reconditioned one back or similar ? Solved the bowel problem, working on the consonants...
Post #552530 31st Jul 2016 5:54am
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dorsetsmith



Member Since: 30 Oct 2011
Location: South West
Posts: 4554

good morning

with engine running alternator output voltage from alt between 13 -14 volts witch drops as battery volts increases

to start with check wiring to and from alternator

the alt needs 12volts on engine starting at D+ to start charging


Last edited by dorsetsmith on 31st Jul 2016 6:18am. Edited 1 time in total
Post #552532 31st Jul 2016 6:07am
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dorsetsmith



Member Since: 30 Oct 2011
Location: South West
Posts: 4554

yes
Post #552533 31st Jul 2016 6:08am
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agentmulder



Member Since: 16 Apr 2016
Location: Outer Space
Posts: 1324

Kuwait 
Quote:
To start with check wiring to and from alternator


I'd love to, but it's buried in there.

The alternator end, does it need removal? Or how to access the its terminals? I figure maybe remove fan? Jack up via chassis to raise the vehicle away from the axle? Belt off? I cant see where they terminate on the unit yet...

And where does it connect to the battery? Via a relay/contactor? Somewhere near the battery or on the engine side of the firewall?

What's involved in a recondition? Replace some brushes, bearing maybe and clean it?

Thanks for the advice by the way. Thumbs Up Solved the bowel problem, working on the consonants...


Last edited by agentmulder on 31st Jul 2016 8:24am. Edited 1 time in total
Post #552534 31st Jul 2016 6:20am
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dorsetsmith



Member Since: 30 Oct 2011
Location: South West
Posts: 4554


Click image to enlarge




Click image to enlarge


look like ford use Bosch alternator see link below regulator and brush for your alternator



http://www.lima-shop.de/en/product_info.ph...-2287.html
Post #552536 31st Jul 2016 6:40am
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agentmulder



Member Since: 16 Apr 2016
Location: Outer Space
Posts: 1324

Kuwait 
Ahhhh, cool - much cheaper, assuming that is the fault.

The brushes are on the bottom of that image? And the long straight section is the springs?


Click image to enlarge
 Solved the bowel problem, working on the consonants...
Post #552539 31st Jul 2016 7:25am
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17363

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
It's worth checking that the harness from the alternator to the back of the engine is all ok, it is a very coomon occurrence on the Puma for if to chafe anywhere it touches the engine causing broken wires, shorts, and potentially spontaneous combustion.

The only way to do this is to cut most of the cable ties and visually inspect the harness bundle. ALL the engine wiring runs in this harness and damage can cause a whole multitude of seemingly non-related faults.

A Tdci alternator should be good for 250k+ miles.
Post #552542 31st Jul 2016 7:41am
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agentmulder



Member Since: 16 Apr 2016
Location: Outer Space
Posts: 1324

Kuwait 
Sheesh, sounds painful. What parts need to be removed/fiddled out of the way to pull the harness out enough to check it all without damaging it in the process?

Can I expect the alarm to go off at some stage? Rolling Eyes

Any connections I shouldn't remove? Solved the bowel problem, working on the consonants...
Post #552551 31st Jul 2016 8:22am
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agentmulder



Member Since: 16 Apr 2016
Location: Outer Space
Posts: 1324

Kuwait 
So the 11.6V is the voltage over the battery once it's in series with a running defender's load, its own internal resistance and sans alternator? Solved the bowel problem, working on the consonants...
Post #552566 31st Jul 2016 9:28am
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patclan



Member Since: 13 May 2010
Location: Gold Coast
Posts: 20

Australia 2010 Defender 110 Puma 2.4 SW Santorini Black
Did you ever get to the bottom of this?
Post #960643 5th Aug 2022 12:06pm
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