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Inguz



Member Since: 06 Sep 2020
Location: In the wild
Posts: 101

TD5 110 Overland Build
As the time to start the rebuild draws close, I thought it would be a good idea to make a quick post here to share my plans. Maybe some of you folks have ideas or advice to share.

The plan is for this Defender(Vidar) to be our home for 3 years after the build. We plan on the build to take approx one year to complete.

The build plan looks something like this:

Complete axle rebuild, back diff swapped to ARB locker, and half shafts upgraded to HD. Front diff to either Ashcroft or Quaife ATB. I will get Ashcrofts to build that diff with pegging.

The bulkhead and Chassis, I will get new galvanized ones.

LT 230 I will rebuild with the Ashcroft TBD keeping standard ratio.

R380 I will rebuild and upgrade to HD bearings.

(Debating about installing a Roamer Drive)

LOF PowerSpec clutch and SMF will be installed, also the lof brake kit and calipers.

The engine will be overhauled and will be getting a new AMC head.

Will install a Webasto Thermotop.

Strongly considering installing a MOD air con unit.

I will probably go with a stage 2 remap with intercooler and silicone pipes.

A new standard turbo will be fitted.

OME 2-inch lift. Tires I will go for 285/75 M/T on 16 Hutchinson wheels.

I also need new doors all around.

Upgrade lights to LED, not sure which brand yet, open to suggestions.

Also, most other accessories for Overlanding, safari snorkel, arb winch bumper, and warn winch. Lightbar, roof rack, etc.

I will deaden the interior with either silent coat or lizard skin.

Install a puma dash, upgrade the seats, steering wheel, cubby box, etc.

I should mention that a lot of stuff is not so bad, and I will sell many parts I take off. I'm putting new because I need a lot of reliability and this vehicle will live with me forever.
Post #882091 31st Jan 2021 7:27am
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wyvern



Member Since: 13 Dec 2009
Location: Cornwall
Posts: 2117

United Kingdom 2012 Defender 110 Puma 2.2 XS CSW Firenze Red
Hi Inguz,
That sounds like a lot of work and a lot of cost.
Maybe ask yourself do you need to do all those things to what is basically a capable off-road vehicle?

There are a few of us on here who have converted our vehicles for extended overland trips and have kept the equipment as standard as much as possible - particularly the drive train, tyres and suspension, as if you are stranded in a remote area you have the options for getting new parts from normal suppliers rather than a specific specialist.

There are some members who have been on 2 or 3 yr trips in unmodified vehicles - S3’s and more modern defenders, 200 and 300 TDI’s TD5’s and Pumas ... its knowing your vehicle and its quirks - with a big nod to - ‘keep it simple’

The costs are something to consider - how much are you spending on the running gear then how much on the Accomodation pack ? each day on the road for 2 people will cost about £30 ... so £300 is 10 days travel .... (aprox 2019 costs)

The majority of the time you will be on paved road (over 80% of the time) but I expect you will be sleeping in the vehicle the majority of the time. Maybe saving money from the running gear upgrades and focus on sleeping, water, heating lighting and cooking as well as security.

These are just my thoughts from the research I have done over the last few years and extended trips, but everyone has their own priorities etc... there is not one ‘correct’ answer but many variations on a theme

Looking forward to seeing the project develop so please post updates and photos !
Thumbs Up Poppy - TDCI (Puma) 110XS 2.2 - Camper conversion - see the build here - https://www.defender2.net/forum/topic56530.html
Elgar -TDCI(Puma) 110XS Dormobile - now sold
Devon & Cornwall 4x4 Response - DC126
Post #882106 31st Jan 2021 8:35am
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Inguz



Member Since: 06 Sep 2020
Location: In the wild
Posts: 101

Hi Wyvern, appreciate your thoughts.

You're right, it is a lot of work and money; however, I think most of it is needed for this build. I've Overlanded for about four years now in a few different vehicles and most of them being nowhere near as capable as a standard Defender. This time though, the majority of the travel will be off-road. Also, once we stop our travels, our property is in a very remote area of Canada, and it would be quite useful there.

I'm curious to know which upgrades you would leave out?

Thanks
Post #882109 31st Jan 2021 8:46am
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Retroanaconda



Member Since: 04 Jan 2012
Location: Scotland
Posts: 2655

Scotland 
The lift and big MT tyres will make it an unpleasant vehicle to do big mileage in.

As above I’d keep the drivetrain standard, with a set of AT tyres in normal size. Then focus your modifications on the fitting out for living in the vehicle.
Post #882115 31st Jan 2021 9:02am
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landy andy



Member Since: 15 Feb 2009
Location: Ware, Herts
Posts: 5724

2006 Defender 110 Td5 USW Zermatt Silver
I don’t see the advantage to a tdci dash. Much prefer the bulkhead flaps and fresh air, especially in hot countries where they can be left open for air, but retain security.
Post #882116 31st Jan 2021 9:02am
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Inguz



Member Since: 06 Sep 2020
Location: In the wild
Posts: 101

The lift and M/T are definitely needed where I'm going. I'm traveling through remote parts of Canada and Alaska. The likes of the McKenzie trail. I've done some of these trails before in a Ram 1500, and it struggled a lot.

The tires would be either Grabber X3, Cooper Stt Pro, or Milestar Patagonia. These are all well used in Overlanding and have some great reviews.

The Puma dash would be from MOD to go along with their AC kit.
Post #882117 31st Jan 2021 9:07am
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wyvern



Member Since: 13 Dec 2009
Location: Cornwall
Posts: 2117

United Kingdom 2012 Defender 110 Puma 2.2 XS CSW Firenze Red
Hi Inguz

As mentioned by others here - the tyre size and lift would not be on my list as the size would be one of the difficult things to get hold of if you needed replacements and the change in size will be a factor on gearing on the engine power delivery.
Over completed areas like the roamer drive and re-map may be something I would not consider ether.. wanting reliability over power and speed ...

As I said - there are no right or wrongs here - and people have spent years going on extended trips in 2CV’s ... its down to your priorities and perceptions rather than our priorities and perceptions, mine are very different to yours with trips to Mongolia and eastern Europe planned, as well as scandinavia and other parts of Europe.

Maybe see if you can track down Robin Grigsby of Gusto overland who had recently driven the Canadian and Alaskan route in his 2009 110 - the running gear is unmodified and has a similar conversion to our 110. (He’s on FB.. )

But these are only my thoughts ! When I first considered overloading I was looking at a V8 101 for the trips - but went the other way and cycled round the world for 6 yrs ... now we have some luxury and go touring in our 110 - its all about the journey - enjoy !
Thumbs Up Poppy - TDCI (Puma) 110XS 2.2 - Camper conversion - see the build here - https://www.defender2.net/forum/topic56530.html
Elgar -TDCI(Puma) 110XS Dormobile - now sold
Devon & Cornwall 4x4 Response - DC126


Last edited by wyvern on 31st Jan 2021 9:29am. Edited 1 time in total
Post #882122 31st Jan 2021 9:27am
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Grenadier



Member Since: 23 Jul 2014
Location: The foot of Mont Blanc...
Posts: 5829

France 2011 Defender 110 Puma 2.4 DCPU Corris Grey
Crikey, that Patagonia is a brute of a tyre. I think from reviews that the STT Pro is an excellent all round tyre and as it was recently improved to meet tougher EU regs (noise and wear) it has very good road going characteristics without sacrificing off road ability. Certainly be my choice of the three as it gives you everything you need when on the trails, but is something you can live with when back on blacktop. Thumbs Up Monsieur Le Grenadier

I've not been everywhere, but it's on my list.....

2011 Puma 110DC - Corris Grey
Post #882123 31st Jan 2021 9:28am
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