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BogMonster



Member Since: 05 Feb 2008
Location: Stanley
Posts: 400

Falkland Islands 2015 Defender 110 Puma 2.2 USW Corris Grey
Aftermarket expansion tanks
My 2.2 has an odd issue where if you top off the expansion tank when cold, it will spit a small amount of coolant out the cap until it's down to about half an inch below the line, and then stabilise. The problem is that the heater works noticeably less well when the level is down at all. The cap has been replaced with the same result. It's been doing it more or less since I bought the vehicle 2 years ago so I'm not that worried about some insidious cause but it just annoys me. I have been thinking about an aftermarket expansion tank as the standard one is cheap plastic junk anyway and flaps around on rough roads.

I've looked at a few but the prices are pretty steep - the Optimill one is a thing of beauty but er ... £270! Allisport is a bit cheaper but still quite pricey and appears to rely on the original cap so may still do the same.

What other options are there for metal ones - preferably at more reasonable prices like £100 or so? Ideally with a sight gauge. ---
2006 Defender 110 SW 300Tdi • 2011 Ford Ranger XLT crewcab • 2015 Defender 110 Station Wagon Utility TDCi
Post #865689 6th Nov 2020 10:02am
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Angus_Beef



Member Since: 30 Apr 2015
Location: Oslo
Posts: 434

Norway 2015 Defender 110 Puma 2.2 SW Corris Grey

Click image to enlarge


Same problem here, since new. I suspect the LR cap is just no good as they all seem to do this.

Based on information learned on this forum I am going to try IVECO 99489567 as a replacement as others have had good results. Maybe worth a try? Roaming around 🇳🇴🇨🇭
Post #865691 6th Nov 2020 10:16am
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LandRoverAnorak



Member Since: 17 Jul 2011
Location: Surrey
Posts: 11324

United Kingdom 
The problem is with the cap rather than the tank and as DeeEss says, the solution is an Iveco replacement.


Click image to enlarge
[img][/img] Darren

110 USW BUILD THREAD - EXPEDITION TRAILER - 200tdi 90 BUILD THREAD - SANKEY TRAILER - IG@landroveranorak

"You came in that thing? You're braver than I thought!" - Princess Leia
Post #865699 6th Nov 2020 11:53am
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BogMonster



Member Since: 05 Feb 2008
Location: Stanley
Posts: 400

Falkland Islands 2015 Defender 110 Puma 2.2 USW Corris Grey
Thanks. I guess I am also concerned about the longevity of the tank - silly thing that it is, sat on a tall plastic bracket, it just looks like a weak point. I'll see if I can get one of the Iveco caps (no chance of finding one here but maybe Ebay) but I'm still interested to know if there is a metal tank at a good price. ---
2006 Defender 110 SW 300Tdi • 2011 Ford Ranger XLT crewcab • 2015 Defender 110 Station Wagon Utility TDCi
Post #866414 9th Nov 2020 11:26pm
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Roy5695



Member Since: 15 Feb 2014
Location: Cornwall
Posts: 1123

United Kingdom 2011 Defender 110 Puma 2.2 XS DCPU Indus Silver
I have the optimill one with a window.

Click image to enlarge
 2011 Defender DCPU 2.2 - https://www.defender2.net/forum/topic30623.html

Instagram - @r22oyp

Roy
Post #866546 10th Nov 2020 6:41pm
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Greyman110



Member Since: 29 Sep 2017
Location: London
Posts: 327

United Kingdom 
I also did the swap to the Ivenco cap (Thanks LandRoverAnorak)

http://www.vexi.co.uk/parts/iveco/view/I99489567/plug

There's a message on that site about not taking orders but they will take it if you call them.

@Roy5695 - Now that is Gucci kit and a pleasure to look at!
Post #866549 10th Nov 2020 7:05pm
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LandRoverAnorak



Member Since: 17 Jul 2011
Location: Surrey
Posts: 11324

United Kingdom 
BogMonster wrote:
Thanks. I guess I am also concerned about the longevity of the tank - silly thing that it is, sat on a tall plastic bracket, it just looks like a weak point. I'll see if I can get one of the Iveco caps (no chance of finding one here but maybe Ebay) but I'm still interested to know if there is a metal tank at a good price.

I think your concern is unfounded. The earliest Puma's are now in the region of 13-14 years old and there haven't been any reports of that part failing on here, at least. Darren

110 USW BUILD THREAD - EXPEDITION TRAILER - 200tdi 90 BUILD THREAD - SANKEY TRAILER - IG@landroveranorak

"You came in that thing? You're braver than I thought!" - Princess Leia
Post #866611 10th Nov 2020 10:13pm
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90 Dreamer



Member Since: 13 Jul 2019
Location: Oop North
Posts: 2150

United Kingdom 2016 Defender 90 Puma 2.2 HT Corris Grey
that style of plastic header tank has been used by various marques for probably over 30years now and in general it is simply not an issue........

personally have a pretty much owned from new 15year old'ish Transporter that has the exact same set-up with neither cap or tank problems
Post #866660 11th Nov 2020 9:12am
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BogMonster



Member Since: 05 Feb 2008
Location: Stanley
Posts: 400

Falkland Islands 2015 Defender 110 Puma 2.2 USW Corris Grey
LandRoverAnorak wrote:
I think your concern is unfounded. The earliest Puma's are now in the region of 13-14 years old and there haven't been any reports of that part failing on here, at least.


Fair enough, but many of our roads here are unsurfaced and a lot of stuff clatters around that doesn't on normal UK style roads or low speed off road use. I've ordered an Iveco cap off EBay anyway, so we'll see if that keeps the pink stuff in first.

Roy5695 wrote:
I have the optimill one with a window.

Click image to enlarge


Very nice Smile

It looks to be bigger than the original? ---
2006 Defender 110 SW 300Tdi • 2011 Ford Ranger XLT crewcab • 2015 Defender 110 Station Wagon Utility TDCi
Post #866668 11th Nov 2020 9:31am
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17373

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
The Optimill tank is a thing of great beauty and craftsmanship, but in the context of Bogmonster's question (and having from work associates some idea of conditions in the South Atlantic) I do think that actually the plastic tank might be more durable, I could see the aluminium (I assume that is it aluminium TIG welded) work-hardening and failing quicker than the plastic one.

That being said I think the header tank is a long way down the list of things that will fail one a TDCi used in arduous conditions, most of the drive-train will have gone long before it.
Post #866697 11th Nov 2020 11:53am
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