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Justtellme



Member Since: 23 Nov 2015
Location: Ottawa
Posts: 310

Canada 2003 Defender 110 Td5 SW Oslo Blue
Rear axle
Looked at the right rear wheel today and it looks like the right axle member has walked out about 3/4” (popped off and lost the axle /hub cap).....and there is gear oil leaking out of the flange joint.

How bad of a situation am I looking at? Anyone seen this before?
Ive just put it into garage to let things warm up before I pull the wheel.


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Post #820507 21st Mar 2020 1:05pm
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ibexman



Member Since: 13 Dec 2008
Location: Essex
Posts: 2945

United Kingdom 
That’s the grease cap I would attend to it ASAP 👍
Post #820508 21st Mar 2020 1:09pm
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4RF RDS



Member Since: 19 Jul 2015
Location: Ottawa
Posts: 942

Canada 2000 Defender 110 Td5 XS CSW Epsom Green
Re: Rear axle
Justtellme wrote:
Looked at the right rear wheel today and it looks like the right axle member has walked out about 3/4” (popped off and lost the axle /hub cap).....and there is gear oil leaking out of the flange joint.

How bad of a situation am I looking at? Anyone seen this before?
Ive just put it into garage to let things warm up before I pull the wheel.


Click image to enlarge



Its not the end of the world and should not be a huge issue to fix. Get it apart and see whats up. Likely hub flange is loose. Let us know. If you need anything LMK I keep a load of spares for my own use and might have what you need (in an emergency). 2010 Range Rover MkIII Autobiography Super Charged (Idris)
2003 Range Rover Mk III (Desmond FitzWilliam)
2000 Defender 110 CSW TD5 (CTX)
1992 Range Rover Classic (Lizzy)
1972 Series III 300 Tdi (Stanwood)
1967 MGB GT

Every normal man must be tempted at times to spit on his hands, hoist the black flag, and begin to slit throats.
H. L. Mencken (1880 - 1956)
Post #820512 21st Mar 2020 2:13pm
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Justtellme



Member Since: 23 Nov 2015
Location: Ottawa
Posts: 310

Canada 2003 Defender 110 Td5 SW Oslo Blue
Clearly a seal failure....
For the pic below, I had already wiped out a 1/4 cup of oil inside the hub around the axle nut.
Drive member was not loose.

OK.....pulled the drive member and the half shaft.

Both look fine. Very little play. Tried a new drive member on the half shaft..same amount of play.
The drive member freeplay in and out on the axle is about 1/2”-5/8”
It had slid out enough, with sufficient pressure to not only pop off the dust cap, but my expensive boost centercap....lost somewhere on a salty road in Ottawa.

What regulates the axial play on the half shaft, or is this normal?
Should there be a circlip at the diff end?

Could gear oil pressure have built up from the failed axle seal?

If I pull the hub and stub axle and replace the axle seal, what will keep this from happening again?

Thanks Patrick


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Post #820519 21st Mar 2020 3:46pm
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dorsetsmith



Member Since: 30 Oct 2011
Location: South West
Posts: 4554

Could gear oil pressure have built up from the failed axle seal?

check Axle breather pipe are not block
Post #820524 21st Mar 2020 4:34pm
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Justtellme



Member Since: 23 Nov 2015
Location: Ottawa
Posts: 310

Canada 2003 Defender 110 Td5 SW Oslo Blue
Put a vacuum pump on the external end of the vent above the wheel and I could here it sucking nicely through the open axle end.
Pulled the hub and it looks like everything is fine except for the seal which looks pretty poor.
Ill order up some new seals and gaskets and wait a week for shipping☹️



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Post #820535 21st Mar 2020 6:12pm
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4RF RDS



Member Since: 19 Jul 2015
Location: Ottawa
Posts: 942

Canada 2000 Defender 110 Td5 XS CSW Epsom Green
FWIW I TIG welded my axles to the flanges. No play at all. Thumbs Up 2010 Range Rover MkIII Autobiography Super Charged (Idris)
2003 Range Rover Mk III (Desmond FitzWilliam)
2000 Defender 110 CSW TD5 (CTX)
1992 Range Rover Classic (Lizzy)
1972 Series III 300 Tdi (Stanwood)
1967 MGB GT

Every normal man must be tempted at times to spit on his hands, hoist the black flag, and begin to slit throats.
H. L. Mencken (1880 - 1956)
Post #820591 22nd Mar 2020 12:07am
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