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lozza



Member Since: 13 Oct 2016
Location: oxfordshire
Posts: 190

fitting a roll cage..how difficult
hi,i am going to fit a roll cage to my new to me 130 and after an enquiry to devon 4x4 about buying a safety devices cage from them and them not phoning me back with a fitting price i wondered how hard it would be to fit myself or any recommendations of a company that will

any advice much appreciated

loz
Post #733102 5th Oct 2018 1:45pm
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Stacey007



Member Since: 25 Sep 2015
Location: Cheshire
Posts: 3750

United Kingdom 
Hello


Pretty sure I have a price somewhere for a 110 Station Wagon


Full external cage fitted with a inside bar also from Performance Direct was Full External with internal B hoop, £1325+VAT.


They also need the car for a week.


So I'm guessing it's a bit of a job.... It depends if your ok being without your car for maybe a bit longer as time and other stuff get in the way.



Either way Its a measure 20 times and cut once type of job Smile



Others on the forum would have done this, one guy did it to a new adventure model Smile It's doable that's for sure. Have you any specialist near you that you could get a price for if you provide the cage?
Post #733109 5th Oct 2018 2:20pm
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lozza



Member Since: 13 Oct 2016
Location: oxfordshire
Posts: 190

only just started looking
Post #733116 5th Oct 2018 3:09pm
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Kit



Member Since: 12 Feb 2016
Location: Shropshire
Posts: 1110

United Kingdom 1993 Defender 90 200 Tdi SW Scotia Grey
Usually the cage needs tweaking/fettling to get it right, don't take it on lightly 1993 200 Tdi 90 CSW
1956 Series 1 Hard-top
1958 Series 1 Soft-top
Post #733120 5th Oct 2018 3:35pm
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davew



Member Since: 02 Jan 2012
Location: North Yorkshire
Posts: 888

England 1990 Defender 90 V8 Petrol PU Auto Rioja Red
Re: fitting a roll cage..how difficult
lozza wrote:
hi,i am going to fit a roll cage to my new to me 130 and after an enquiry to devon 4x4 about buying a safety devices cage from them and them not phoning me back with a fitting price i wondered how hard it would be to fit myself or any recommendations of a company that will

any advice much appreciated

loz


I thought D44 supplied P&P cages, not SD, if so maybe that's why they didn't answer ? Since their forum was dropped I've no idea what they're doing though.

Anyway, fitting a cage isn't difficult you just need to take your time and have a couple of mates to help out when needed. That said, I bought a custom cage for my 90 from P&P and they offered to fit it for an additional £500. At the time I thought that was too expensive so I decided to fit it myself... by about half way through the job I had come to the conclusion that £500 was a real bargain and if I buy another one I'm paying for them to fit it ! http://www.yorkshireoffroadclub.net/
Post #733201 5th Oct 2018 9:34pm
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lozza



Member Since: 13 Oct 2016
Location: oxfordshire
Posts: 190

no they answered but never came back with a fitting cost..thanks for the advice on fitting



loz
Post #733217 5th Oct 2018 11:05pm
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bankz5152



Member Since: 02 Feb 2017
Location: South London/North Kent
Posts: 2166

2004 Defender 110 Td5 DCPU Epsom Green
Cages cost roughly the price of the cage to fit, according to SD.

I fitted a full external cage to my 110 DCPU. Wasnt too hard, started 11am Weds finished 8pm Fri working 8 - 10 hours a day. Full write up on Landyzone. Instagram @defender_ventures
Empire Tuning - Agent
Post #733260 6th Oct 2018 9:23am
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lozza



Member Since: 13 Oct 2016
Location: oxfordshire
Posts: 190

thanks for the advice

loz
Post #733300 6th Oct 2018 11:50am
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NickMc



Member Since: 01 Oct 2014
Location: Norn Iron
Posts: 1624

Northern Ireland 2006 Defender 90 Td5 HT Bonatti Grey
Pick up the phone and call them? People make mistakes, I doubt they’ve ignored you on purpose Laughing
Post #733384 6th Oct 2018 8:47pm
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lozza



Member Since: 13 Oct 2016
Location: oxfordshire
Posts: 190

haha i will next week...judging from the other reply the bloke probably passed out when the workshop told him the price!!!
Post #733389 6th Oct 2018 8:56pm
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NickMc



Member Since: 01 Oct 2014
Location: Norn Iron
Posts: 1624

Northern Ireland 2006 Defender 90 Td5 HT Bonatti Grey
I think Devon 4x4 have a reputation for being real work and not being ridiculously expensive on labour Thumbs Up
Post #733392 6th Oct 2018 9:09pm
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100inch



Member Since: 15 May 2012
Location: Brunswick
Posts: 411

Australia 2010 Defender 110 Puma 2.4 CSW Santorini Black
I fitted a few cages myself including a NAS SD on my current 110. Time depends if you fit an internal loop or not but the front wings have to come off in any case. I suggest 2-4 days but consider adding tasks like Dynamat or extra electrical cabling if you have to strip the cabin. This way you only do it once. Advantage is, you can do it in several steps if you need the car in between. m
Post #733397 6th Oct 2018 10:36pm
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agentmulder



Member Since: 16 Apr 2016
Location: Outer Space
Posts: 1324

Kuwait 
Feels like we've discussed this a few times, perhaps worth searching out prior threads on the topic?

Anyhoo, installed a full external SD cage on my 110 by myself, can't recall the days but maybe 3? Certainly would have been easier at points with someone to help, but for the most part they'd be twiddling thumbs.

It's not something I'd attempt without having some prior success with mechanical work, fabrication and installation of structures larger than you. You could end up with a Defender with a quarter of its body now worthless if you aren't careful.

Despite the product, the SD instructions aren't that great, meaning that you have to (literally) nut out what fasteners make best sense where, fun times Rolling Eyes Solved the bowel problem, working on the consonants...
Post #733423 7th Oct 2018 9:24am
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Merlin



Member Since: 30 Oct 2010
Location: Newmarket
Posts: 981

United Kingdom 
Whitbread 4x4 fitted mine in a morning, pre-made. Great welding. Peter
Post #733463 7th Oct 2018 1:39pm
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bankz5152



Member Since: 02 Feb 2017
Location: South London/North Kent
Posts: 2166

2004 Defender 110 Td5 DCPU Epsom Green
The SD instructions are pretty awful but once you start it is all pretty straight forward. For me detailed info see here -


It is worth doing and very nice once you finish especially the savings! If you have a garage, grinder, dremmel and no fear of cutting into your landy then you'll have no issues. It is a LARGE undertaking not to be taken lightly but it is doable alone by the home mechanic. I didnt use any special tools or lifting kit bar an eyelet in the garage ceiling to support some of the cage when fitting. Another person would help.

Problem areas are the wings, mainly which every one hasnt got a hole for an air intake. Can be a little time consuming. I also had issues lining up the rear crossmember supports, took a few hours at least.

https://www.landyzone.co.uk/land-rover/ban...68/page-38 Instagram @defender_ventures
Empire Tuning - Agent
Post #733471 7th Oct 2018 2:53pm
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