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Zed



Member Since: 07 Oct 2017
Location: In the woods
Posts: 3316

United Kingdom 2010 Defender 110 Puma 2.4 XS CSW Santorini Black
Help removing pop rivets from air con grille
What is the safest idiotproof method for removing the pop rivets that attach the aircon grille?

I'm worried I will damage the surround with my drill. Is there another way or technique?
Post #711452 8th Jun 2018 5:07pm
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bankz5152



Member Since: 02 Feb 2017
Location: South London/North Kent
Posts: 2178

2004 Defender 110 Td5 DCPU Epsom Green
Drill them out. Instagram @defender_ventures
Empire Tuning - Agent
Post #711458 8th Jun 2018 5:46pm
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LandRoverAnorak



Member Since: 17 Jul 2011
Location: Surrey
Posts: 11324

United Kingdom 
Realistically, a drill is the only option. When I did mine recently, I found that the edges of the rivets did take some of the paint off, unfortunately. Darren

110 USW BUILD THREAD - EXPEDITION TRAILER - 200tdi 90 BUILD THREAD - SANKEY TRAILER - IG@landroveranorak

"You came in that thing? You're braver than I thought!" - Princess Leia
Post #711459 8th Jun 2018 5:47pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17450

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Support them properly, drift the broken setting stem out of the back of the rivet, then drill out the centre hole.
Post #711467 8th Jun 2018 6:16pm
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Mwd



Member Since: 12 Jan 2016
Location: Scottish Highlands
Posts: 45

United Kingdom 
I cut the projecting stems off the rivets on the inside of the grille with a Dremel and cutting disc as close to the plastic as possible and then just pushed the remains of the rivet outwards. I did scratch the plastic in a couple of places but it’s on the inside and is invisible when the grille is in position. I was worried that i’d crack the plastic if I tried drilling them out and was really pleased with how well the Dremel worked.
Post #711509 8th Jun 2018 8:46pm
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zsd-puma



Member Since: 09 Aug 2016
Location: Kent
Posts: 2720

United Kingdom 2010 Defender 110 Puma 2.4 USW Santorini Black
Drill them out and replace with dome head stainless bolts. They'll cover over where the rivets were.
Post #711520 8th Jun 2018 9:34pm
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Zed



Member Since: 07 Oct 2017
Location: In the woods
Posts: 3316

United Kingdom 2010 Defender 110 Puma 2.4 XS CSW Santorini Black
Thanks for the replies chaps. Pretty much as I thought. Guess it's just my lack of confidence but I'll just have to man up and get on with it.

What's the worst that could happen...
Post #711528 8th Jun 2018 11:06pm
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bankz5152



Member Since: 02 Feb 2017
Location: South London/North Kent
Posts: 2178

2004 Defender 110 Td5 DCPU Epsom Green
Yep. Youre drilling out a few pop rivits you can barely see unless you look. Dril them out, dont be a panzy Smile Instagram @defender_ventures
Empire Tuning - Agent
Post #711531 9th Jun 2018 12:10am
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LR90XS2011



Member Since: 05 Apr 2011
Location: bickenhill
Posts: 3645

United Kingdom 2011 Defender 90 Puma 2.4 XS CSW Galway Green
drilled mine from the front,, no visible damage as the new screws cover the rivet area DEFENDER 90 TDCI XS,

I hope everyone is well and your land rovers make you happy
Post #711533 9th Jun 2018 4:38am
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discomog



Member Since: 09 May 2015
Location: Notts/Lincs Border
Posts: 2530

United Kingdom 2015 Defender 90 Puma 2.2 XS CSW Santorini Black
Drilling them out is the easiest option and as said above, replace with machine screws and nuts.



Click image to enlarge
 Defender 90XS SW
Mini Countryman Cooper S
Morgan Plus 8
Post #711536 9th Jun 2018 5:11am
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Zed



Member Since: 07 Oct 2017
Location: In the woods
Posts: 3316

United Kingdom 2010 Defender 110 Puma 2.4 XS CSW Santorini Black
Cheers Discomog. I bought the fixings you kindly recommended on another thread. (M5 x 16 Torx pan head setscrews) What size drill bit should I use?
Post #711537 9th Jun 2018 5:41am
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LandRoverAnorak



Member Since: 17 Jul 2011
Location: Surrey
Posts: 11324

United Kingdom 
I used black nylon nuts and pan head bolts on mine as it's a non-loadbearing fixing. Purely for cosmetic reasons.


Click image to enlarge
 Darren

110 USW BUILD THREAD - EXPEDITION TRAILER - 200tdi 90 BUILD THREAD - SANKEY TRAILER - IG@landroveranorak

"You came in that thing? You're braver than I thought!" - Princess Leia
Post #711548 9th Jun 2018 7:55am
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discomog



Member Since: 09 May 2015
Location: Notts/Lincs Border
Posts: 2530

United Kingdom 2015 Defender 90 Puma 2.2 XS CSW Santorini Black
Sorry Zed, forgot what size drill bit. I seem to recall that it was about 1mm less than the diameter of the pop rivet head. If you take it steady you'll find that the head will come loose or just start to spin. Stop at that point, lift off the head then push the rest of the rivet through. If you have a pop rivet gun then put a couple of pop rivets in a piece of scrap and practise if you're not sure. It's relatively easy, you'll just need to bite the bullet and man up Rolling with laughter Defender 90XS SW
Mini Countryman Cooper S
Morgan Plus 8
Post #711550 9th Jun 2018 8:00am
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Zed



Member Since: 07 Oct 2017
Location: In the woods
Posts: 3316

United Kingdom 2010 Defender 110 Puma 2.4 XS CSW Santorini Black
Cheers mate. I'll put my big boy pants on and give it a go.
Post #711602 9th Jun 2018 3:25pm
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NickMc



Member Since: 01 Oct 2014
Location: Norn Iron
Posts: 1628

Northern Ireland 2006 Defender 90 Td5 HT Bonatti Grey
Just use a good quality sharp drill bit, sharp is the key!
Post #711623 9th Jun 2018 5:27pm
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