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cee-b



Member Since: 25 Jan 2018
Location: South West
Posts: 117

United Kingdom 
Defender wiper sweep
Hi, I know that wiper problems have often been raised, but this one has got me baffled.

My 05 reg 90 Td5 wipers usually work as advertised; the sweep is as it should be.

However, intermittently and for varying periods of time, the wipers over-sweep at both ends. The drivers' side wiper runs on to the windscreen rubber and both wipers hit the bottom of the screen with a loud thump.

No work has been done recently on the wipers, so there is no logical reason.

Any ideas what is going on please?
Post #681649 25th Jan 2018 7:18pm
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grafty99



Member Since: 15 Aug 2012
Location: North Devon
Posts: 4785

United Kingdom 2002 Defender 90 Td5 HT Caledonian Blue
Sounds like a worn cable and/or wheel boxes to me Thumbs Up 2002 90 Td5 Station Wagon
1990 Vogue SE
Triumph Tiger Explorer 1200
Td5 90 Thread http://www.defender2.net/forum/topic50767.html
Tdi 110 Thread https://www.defender2.net/forum/topic69562.html
RRC Thread http://www.defender2.net/forum/topic54492.html
Instagram http://www.instagram.com/george_grafton
Post #681661 25th Jan 2018 8:04pm
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cee-b



Member Since: 25 Jan 2018
Location: South West
Posts: 117

United Kingdom 
I did consider that Grafty, but I don't know how worn wheel boxes or cable would act on both wipers at the same time?

Or how it would EXTEND the sweep, rather than shorten it due to the drive being ineffective on the worn area?
Post #681667 25th Jan 2018 8:26pm
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ian series 1



Member Since: 17 Nov 2014
Location: south
Posts: 3127

United Kingdom 2008 Defender 90 Puma 2.4 CSW Bonatti Grey
As Grafty said, it’s just component wear,
When the boxes and cable wear, it’s the slack that gives the wipers more travel,
If you compare a worn cable and box to a new one, you will be supprised how much wear there actualy is.
Simply replace the items for new ones and your wipers will be restored back to new. : 80" 80" 86" 88" 90"

Wanted, Forward Control Anything considered.
Post #681688 25th Jan 2018 9:15pm
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cee-b



Member Since: 25 Jan 2018
Location: South West
Posts: 117

United Kingdom 
Thanks Ian, I'm OK with that explanation - up to a point.

But, if it is wear how does it, at some random point, go instantly to the extended sweep and then, at some random point, go instantly back to working exactly as it should and then continue to do so until the next episode?
Time between fault episodes might be minutes or it might be days (and it is raining pretty much all day, every day at the moment).

In my experience, wear doesn't act like some kind of switching mechanism between fault and no fault.
Post #681693 25th Jan 2018 9:26pm
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grafty99



Member Since: 15 Aug 2012
Location: North Devon
Posts: 4785

United Kingdom 2002 Defender 90 Td5 HT Caledonian Blue
The same reason that the sweep is smaller on a dry screen. Play or slack in the system. 2002 90 Td5 Station Wagon
1990 Vogue SE
Triumph Tiger Explorer 1200
Td5 90 Thread http://www.defender2.net/forum/topic50767.html
Tdi 110 Thread https://www.defender2.net/forum/topic69562.html
RRC Thread http://www.defender2.net/forum/topic54492.html
Instagram http://www.instagram.com/george_grafton
Post #681702 25th Jan 2018 9:32pm
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cee-b



Member Since: 25 Jan 2018
Location: South West
Posts: 117

United Kingdom 
Yep, that explains a short sweep; I get that. Unfortunately, that is not the problem I've got
Post #681727 25th Jan 2018 10:08pm
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grafty99



Member Since: 15 Aug 2012
Location: North Devon
Posts: 4785

United Kingdom 2002 Defender 90 Td5 HT Caledonian Blue
What do you want us to say? Abnormal sweep is caused by wear! 2002 90 Td5 Station Wagon
1990 Vogue SE
Triumph Tiger Explorer 1200
Td5 90 Thread http://www.defender2.net/forum/topic50767.html
Tdi 110 Thread https://www.defender2.net/forum/topic69562.html
RRC Thread http://www.defender2.net/forum/topic54492.html
Instagram http://www.instagram.com/george_grafton
Post #681729 25th Jan 2018 10:13pm
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300TDi CSW Phil



Member Since: 03 Apr 2016
Location: Bracknell
Posts: 750

United Kingdom 1995 Defender 110 300 Tdi CSW Epsom Green
Mine do it as well and it is on the list of things to be sorted.

When they "oversweep" it seems that the wipers are gliding over a film of water at the ends of the sweep and I presume their weight and movement is taking the slack up by gliding too far. 1995 300 Tdi Epsom Green - It's a keeper.
Wide Track Sankey- In bits- Gone to a new home
M0XQS
Post #681731 25th Jan 2018 10:14pm
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zsd-puma



Member Since: 09 Aug 2016
Location: Kent
Posts: 2720

United Kingdom 2010 Defender 110 Puma 2.4 USW Santorini Black
the gears in the motor wear too.

Chances are there is cumulative wear in the whole wiper mech.
Post #681733 25th Jan 2018 10:25pm
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agentmulder



Member Since: 16 Apr 2016
Location: Outer Space
Posts: 1324

Kuwait 
cee-b wrote:
In my experience, wear doesn't act like some kind of switching mechanism between fault and no fault.


Consider yourself now more experienced Thumbs Up

(It is odd, but they're not wrong in what they're saying) Solved the bowel problem, working on the consonants...
Post #681763 26th Jan 2018 2:14am
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cee-b



Member Since: 25 Jan 2018
Location: South West
Posts: 117

United Kingdom 
grafty99 wrote:
What do you want us to say? Abnormal sweep is caused by wear!


OK, I'm grateful for all the responses; they all say the same thing and I'm going to go with it. "Abnormal sweep is caused by wear" is a good generic response and is perfectly correct.

I just couldn't/can't figure out where that wear could be in order to produce the symptoms I have.

I suppose I was hoping what someone would say was to come up with an experience, or at least a theory, that narrowed it down a bit.

The wheel boxes are independent and, other than causing jerking or jamming that transmits down the cable to the other box, they can't influence each other. My problem occurs with both wipers simultaneously so (in my mind anyway) that pretty much rules out the wheel boxes?

The same can probably be said for wear on the cable at the point(s) where the wheel boxes are driven from it.

That leaves the motor worm drive, drive gear and the cable connection at the motor end being common to both wipers.

I'll take the dash out and strip & inspect the whole system. While I'm in there, I may as well replace the wheel boxes and cable; they are 13 years old and will wear out sometime anyway.

I might as well replace the motor brushes as well while I've got it stripped to check for wear.

All I need now is some dry weather to get on with the job Wink


Last edited by cee-b on 26th Jan 2018 11:29am. Edited 1 time in total
Post #681813 26th Jan 2018 10:53am
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cee-b



Member Since: 25 Jan 2018
Location: South West
Posts: 117

United Kingdom 
agentmulder wrote:
cee-b wrote:
In my experience, wear doesn't act like some kind of switching mechanism between fault and no fault.


Consider yourself now more experienced Thumbs Up

(It is odd, but they're not wrong in what they're saying)


Laughing
Post #681822 26th Jan 2018 11:28am
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17386

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
With the wipers switched off, lift the blades off the screen and with one in each had try moving them relative to each other. If there is wear in the wheelboxes and drive rack/cable there will be movement.

Then try moving them together against the motor. If you get more movement together than relative to each other, that is wear in the motor gearbox and crank.

If they don't move at all in either test but you still get erratic sweep in operation, then your vehicle is possessed by demons and you need to get rid of it as a matter of urgency! Rolling with laughter
Post #681835 26th Jan 2018 12:21pm
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cee-b



Member Since: 25 Jan 2018
Location: South West
Posts: 117

United Kingdom 
Movement relative to each other - no.

Movement of both relative to the motor - yes.

Possession by demons - I sometimes wonder Laughing .

The motor end is definitely the start point then; I might even get away without having to have the dash out? Smile

Edit: oops, no I won't get away with that - mine is a 2005, so not just a case of taking the end of the dash off Sad


Last edited by cee-b on 26th Jan 2018 5:35pm. Edited 2 times in total
Post #681836 26th Jan 2018 12:35pm
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