↓ Advertise on Defender2 ↓

Home > Technical > Main relay on Defender? ** Car still randomly cutting out **
Post Reply  Down to end
Page 3 of 5 <12345>
Print this entire topic · 
blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17451

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Interesting! Thanks Martin. Thumbs Up
Post #654773 4th Oct 2017 8:52am
View user's profile Send private message View poster's gallery Reply with quote
Martin
Site Admin


Member Since: 02 Apr 2007
Location: Hook Norton
Posts: 6611

United Kingdom 2015 Defender 90 Puma 2.2 XS CSW Montalcino Red
Martin wrote:
Sounds like it might be the switch, with the ignition contacts opening up and cutting the power.


Oh yes Wink  1988 90 Td5 NAS soft top
2015 D90 XS SW
Post #654774 4th Oct 2017 8:53am
View user's profile Send private message View poster's gallery Send e-mail Reply with quote
Stacey007



Member Since: 25 Sep 2015
Location: Cheshire
Posts: 3758

United Kingdom 
Thumbs Up


Great, Have to admit when I took the dashboard pod out and the lower panel, looking at fitting this part looks a right pain...

Very fiddly?

Hope it arrives soon



PS< it's been fine for 3 days again Smile
Post #654775 4th Oct 2017 8:55am
View user's profile Send private message View poster's gallery Reply with quote
Paulv8



Member Since: 09 Jun 2013
Location: Milton Keynes
Posts: 618

1989 Defender 90 V8 Petrol CSW Alpine White
depending on what else cuts out, I am still voting for the crank sensor or wiring. V8 90...WIP
Post #654777 4th Oct 2017 9:06am
View user's profile Send private message View poster's gallery Reply with quote
Martin
Site Admin


Member Since: 02 Apr 2007
Location: Hook Norton
Posts: 6611

United Kingdom 2015 Defender 90 Puma 2.2 XS CSW Montalcino Red
I've only done it on a pre-Puma and I removed the key barrel/column lock. However the Puma workshop manual suggests this is not necessary. I think this is because only one screw is now fitted not two.

Removal
1. Remove instrument cluster.
2. Remove steering column shroud.
3. Note position of harness leads on back of ignition switch and disconnect harness leads. If fitted, remove anti theft system passive coil from switch.
4. Remove single screw and withdraw ignition switch from steering column lock.

Installation
1. Fit new switch in steering column lock.
2. Connect harness leads to ignition switch.
3. If applicable, fit anti theft system passive coil.
4. Fit steering column shroud  1988 90 Td5 NAS soft top
2015 D90 XS SW


Last edited by Martin on 4th Oct 2017 9:10am. Edited 1 time in total
Post #654778 4th Oct 2017 9:07am
View user's profile Send private message View poster's gallery Send e-mail Reply with quote
Martin
Site Admin


Member Since: 02 Apr 2007
Location: Hook Norton
Posts: 6611

United Kingdom 2015 Defender 90 Puma 2.2 XS CSW Montalcino Red
Paulv8 wrote:
depending on what else cuts out, I am still voting for the crank sensor or wiring.


This doesn't explain dash turning off completely, or things like indicators not working. Also it should appear as a fault in the ECU.  1988 90 Td5 NAS soft top
2015 D90 XS SW
Post #654779 4th Oct 2017 9:10am
View user's profile Send private message View poster's gallery Send e-mail Reply with quote
Stacey007



Member Since: 25 Sep 2015
Location: Cheshire
Posts: 3758

United Kingdom 
Thanks Martin

Yes no fault code. My machine or garage


Does not sound too bad a job? Thanks for help I really hope it solves it
Post #654780 4th Oct 2017 9:18am
View user's profile Send private message View poster's gallery Reply with quote
blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17451

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
After rereading the thread I would concur that the ignition switch itself is a likely contender and needs to be checked.

Removing and replacing the ingition key/lock/switch is a hassle due to the use of shear-bolts, but it occurs to me that you may be able to diagnose the switch by unplugging the four connectors from the old switch and connecting the new one in its place without actually fitting it. The new key switch could be operated with a screwdriver to simulate the key (remember though that the key will still have to be turned to release the steering lock). It would rather depend on access and how much slack there is on the wires.

The black connector (C0028) is the power in to the switch.
The green connector (C0099) is the power out in the Aux position.
The 'natural' connector (C0094) is the power out in the Run position.
The red connector (C0090) is the power out in the Crank position.

A further alternative which would be easy enough if you have suitable wire and connectors and are handy with vehicle wiring would be to make a simple harness to connect the black, green, and natural connectors together outside the switch. As you have a switch on order though it would be simpler to use the new switch.
Post #654785 4th Oct 2017 9:32am
View user's profile Send private message View poster's gallery Reply with quote
ARC99



Member Since: 19 Feb 2013
Location: North Yorkshire
Posts: 1831

United Kingdom 2008 Defender 110 Puma 2.4 USW Cairns Blue
Just another suggestion/question.

Is it possible for the vehicle alarm/immobiliser to kick in while the engine is running? Don't make old people mad.
We don't like being old in the first place,
so it doesn't take much to Censored us off.

Richard
Post #654797 4th Oct 2017 10:09am
View user's profile Send private message View poster's gallery Reply with quote
Martin
Site Admin


Member Since: 02 Apr 2007
Location: Hook Norton
Posts: 6611

United Kingdom 2015 Defender 90 Puma 2.2 XS CSW Montalcino Red
Possibly, but it wouldn't cut all ignition power.  1988 90 Td5 NAS soft top
2015 D90 XS SW
Post #654798 4th Oct 2017 10:10am
View user's profile Send private message View poster's gallery Send e-mail Reply with quote
ARC99



Member Since: 19 Feb 2013
Location: North Yorkshire
Posts: 1831

United Kingdom 2008 Defender 110 Puma 2.4 USW Cairns Blue
Of course. Bow down Don't make old people mad.
We don't like being old in the first place,
so it doesn't take much to Censored us off.

Richard
Post #654801 4th Oct 2017 10:16am
View user's profile Send private message View poster's gallery Reply with quote
BenB8man



Member Since: 22 Mar 2017
Location: Norfolk
Posts: 429

United Kingdom 2010 Defender 110 Puma 2.4 DCPU Stornoway Grey
How have you been getting on? Any further to finding the culprit?
Post #657187 13th Oct 2017 10:40pm
View user's profile Send private message View poster's gallery Reply with quote
Paulv8



Member Since: 09 Jun 2013
Location: Milton Keynes
Posts: 618

1989 Defender 90 V8 Petrol CSW Alpine White
Martin wrote:
Paulv8 wrote:
depending on what else cuts out, I am still voting for the crank sensor or wiring.


This doesn't explain dash turning off completely, or things like indicators not working. Also it should appear as a fault in the ECU.


I agree about indicators not working. But I know from direct experience it doesn't trigger an ecu fault. V8 90...WIP
Post #657188 13th Oct 2017 10:52pm
View user's profile Send private message View poster's gallery Reply with quote
Martin
Site Admin


Member Since: 02 Apr 2007
Location: Hook Norton
Posts: 6611

United Kingdom 2015 Defender 90 Puma 2.2 XS CSW Montalcino Red
Handy to know, thanks Smile  1988 90 Td5 NAS soft top
2015 D90 XS SW
Post #657223 14th Oct 2017 9:02am
View user's profile Send private message View poster's gallery Send e-mail Reply with quote
Stacey007



Member Since: 25 Sep 2015
Location: Cheshire
Posts: 3758

United Kingdom 
Hello

I had a week out of it and all was ok then 300meters from my house the other day just leaving for work it did it again...

New part is here, garage who is fixing up my Series III will do it ( it needs front discs also) but as he's started the boot on the series I don't want to take him off this job to look at this one...

Will report back once switch is changed.
Post #657352 15th Oct 2017 8:30am
View user's profile Send private message View poster's gallery Reply with quote
Post Reply  Back to top
Page 3 of 5 <12345>
All times are GMT

Jump to  
Previous Topic | Next Topic >
Posting Rules
You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum



Site Copyright © 2006-2024 Futuranet Ltd & Martin Lewis
DEFENDER2.NET RSS Feed - All Forums