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Tractorman



Member Since: 08 Jul 2016
Location: Inverclyde
Posts: 41

Scotland 2011 Defender 90 Puma 2.4 HT Indus Silver
transfer box oil spec and capacity
My Defender 90 was built in 2011 and has the 2.4 Puma engine - my handbook gives oil specs and capacities for everything except the transfer box - I have read somewhere that the capacity is around 2.4 litres and the oil spec 75/90 full synthetic gear oil - is that correct? Is EP80/90 ok for front/rear axles?

Also, with regard to the front hubs and the swivel ball - do they require to be topped up with oil or grease for a 2011 model? If so, what is the spec?

Any advice would be gratefully received.
Post #649345 10th Sep 2017 2:22pm
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Bluest



Member Since: 23 Apr 2016
Location: Lancashire
Posts: 4217

United Kingdom 2007 Defender 110 Puma 2.4 XS CSW Java Black
Transfer box is just fill til it comes out of the plug, its the main gearbox that needs a specific amount. I use Motul Gear 300 on the recommendation of Opie Oils. 2007 110 TDCi Station Wagon XS
Post #649372 10th Sep 2017 4:15pm
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UtilityTruck



Member Since: 09 Jan 2014
Location: Oxford
Posts: 463

United Kingdom 
I'm currently changing all fluids on my 2.2 110. I found it odd that the T-Box oil spec was kinda vague compared to the other items requiring lubrication.

I've seen 75W-90 and Castrol Syntrax listed, although not in the same place!

I ended up with Castrol Syntrax Longlife 75W-90 from Opie, however there was another Castrol Syntrax oil of the same grade listed which was not specified as 'longlife '. Hopefully it'll be OK.

I need to make a trip to the dealer later in the month to pick up the specific gearbox oil as I want to make sure I use the correct stuff and the dealer seems to be the only place to get Castrol BOT 130M.

Anyone know the spec of lubricant for greasing the props? I can find no spec anywhere.. I imagine that means it's not critical, but would like some reassurance!!
Post #649413 10th Sep 2017 6:34pm
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o4dn



Member Since: 08 Jan 2010
Location: South West
Posts: 545

France 2009 Defender 90 Puma 2.4 SW Alaska White
Bluest wrote:
Transfer box is just fill til it comes out of the plug, its the main gearbox that needs a specific amount.

No, I'm afraid this is not the case on a Puma, please check the Workskop manual:

Quote:
The transfer case oil filler plug must not be used as a transfer case oil level plug. Failure to follow this
instruction may result in damage to the vehicle.

The Workshop manual also states that the recommended oil is SAE 75W/90 or SAE 80W/90, API GL5, MIL-L-2105 (inc B, C and D) and a capacity of 2.3 litres (4.0 pints) “A Land Rover immobilized is a moral defeat for the driver and bad publicity for the vehicle, […] it's up to you to do justice to your Land Rover!” - Land Rover Driving Technique.
--
2009 2.4 Puma Defender 90 SW
1979 Land Rover Series 3 88"
Post #651267 19th Sep 2017 12:12pm
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MartinK



Member Since: 02 Mar 2011
Location: Silverdale (Lancashire/Cumbria Border)
Posts: 2665

United Kingdom 2011 Defender 110 Puma 2.4 USW Orkney Grey
all in here http://www.defender2.net/forum/topic8707.html Defender "Puma" 2.4 110 County Utility (possibly the last of the 2.4's)
Post #651274 19th Sep 2017 12:38pm
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X4SKP



Member Since: 29 Nov 2013
Location: Berkshire
Posts: 2295

United Kingdom 2010 Defender 90 Puma 2.4 SW Stornoway Grey
Hello Tractorman

Castrol Site (good for Specifications & Capacities even if you match or improve elsewhere)
Oil Specifications / Capacities / Service Intervals / for a Defender 90 2.4 2007-2011
Engine / Transmission (Gearbox) / Transfer Box / Differentials (Axles) / Grease / Coolant

http://applications.castrol.com/oilselecto...2007-2011)

I used this for the Gearbox and Transfer Box and Front / Rear Differentials...
(via D2N Supporter OPIE Oils)

Motul Gear 300 75W-90 Synthetic Racing Gear & Differential Oil X 10L

Transmission (Getrag Gearbox MT82)
75W 90 / 3 x 1L

Transfer Box (LT230Q) + Front & Rear Differentials
75W 90 / 7 x 1L



Land Rover Specifications for the 2.4 (90 + 110)


Click image to enlarge


Good Luck SKIP
https://www.defender2.net/forum/topic83242.html
Post #651286 19th Sep 2017 1:22pm
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Bluest



Member Since: 23 Apr 2016
Location: Lancashire
Posts: 4217

United Kingdom 2007 Defender 110 Puma 2.4 XS CSW Java Black
Bluest wrote:
Transfer box is just fill til it comes out of the plug, its the main gearbox that needs a specific amount.

No, I'm afraid this is not the case on a Puma, please check the Workskop manual:

Quote:
The transfer case oil filler plug must not be used as a transfer case oil level plug. Failure to follow this
instruction may result in damage to the vehicle.


That's fair enough, my mistake. I'm sure the thread linked to by Martin K says to fill level with the plug though, unless the level plug is different to the fill plug? 2007 110 TDCi Station Wagon XS
Post #651287 19th Sep 2017 1:33pm
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dorsetsmith



Member Since: 30 Oct 2011
Location: South West
Posts: 4554

Post #651294 19th Sep 2017 2:03pm
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zsd-puma



Member Since: 09 Aug 2016
Location: Kent
Posts: 2720

United Kingdom 2010 Defender 110 Puma 2.4 USW Santorini Black
It does say that in the Puma manual, but i think it's an error in the manual.

It's the same transfer box as the TD5, and the TD5 manual says fill to the level of the plug. The Puma manual also doesn't appear to give a capacity for the Puma transfer box. But everwhere i've looked gives the same capacity of 2.3litres for both the TD5 and Puma transfer box. If you put 2.3 litres in either it brings it up to the level of the filler plug.

So just fill the transfer box up until it dribbles out of the filler - don't however do this with the Puma gearbox.
Post #651301 19th Sep 2017 2:12pm
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dorsetsmith



Member Since: 30 Oct 2011
Location: South West
Posts: 4554

error in the manual. Rolling with laughter
Post #651308 19th Sep 2017 2:28pm
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X4SKP



Member Since: 29 Nov 2013
Location: Berkshire
Posts: 2295

United Kingdom 2010 Defender 90 Puma 2.4 SW Stornoway Grey
o4dn wrote:
No, I'm afraid this is not the case on a Puma, please check the Workskop manual:


Quote:
The transfer case oil filler plug must not be used as a transfer case oil level plug. Failure to follow this
instruction may result in damage to the vehicle.


Hello o4dn...All... Is this correct... Question

Transfer gearbox oil renewal
Haynes say 'fill until the oil level reaches the lower edge of the hole' (so that must be right... Exclamation )

I have always worked with...
Engine Fill with a Measured Capacity (Dip Stick) Approx <7.0Lts
MT82 Gear Box Fill with a Measured Capacity NOT To Filler Plug 2.2Lts Service (2.4Lts Initial Fill)
LT230Q Transfer Box Fill to Filler Plug <2.4Lts (2.3Lts quoted)
Differentials Fill to Filler Plug <1.7Lts SKIP
https://www.defender2.net/forum/topic83242.html
Post #651309 19th Sep 2017 2:34pm
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MartinK



Member Since: 02 Mar 2011
Location: Silverdale (Lancashire/Cumbria Border)
Posts: 2665

United Kingdom 2011 Defender 110 Puma 2.4 USW Orkney Grey
zsd-puma wrote:


So just fill the transfer box up until it dribbles out of the filler - don't however do this with the Puma gearbox.


Thumbs Up

Transfer box - filler is also the level plug
Gearbox - measure correctly - filler plug is NOT level plug Defender "Puma" 2.4 110 County Utility (possibly the last of the 2.4's)
Post #651315 19th Sep 2017 3:09pm
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o4dn



Member Since: 08 Jan 2010
Location: South West
Posts: 545

France 2009 Defender 90 Puma 2.4 SW Alaska White
The LT230 being the same in the Puma and older defenders doesn't necessarily mean the level is at the plug though, the Puma engine being taller, the transfer box is positioned differently (leaning forward?) which would explain why the filling plug is not the level plug on a Puma.

But everyone is entitled to his own opinions of course, I tend to trust the Workshop manual for these things (even though it does have errors at times, I concur), having seen the the o-ring on the intermediate shaft to fail on a Puma TB as early as 60k... (not mine). “A Land Rover immobilized is a moral defeat for the driver and bad publicity for the vehicle, […] it's up to you to do justice to your Land Rover!” - Land Rover Driving Technique.
--
2009 2.4 Puma Defender 90 SW
1979 Land Rover Series 3 88"
Post #651432 20th Sep 2017 6:54am
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17450

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
The Puma engine is nose-up in the chassis, so the transfer box is tilted back. Since the transfer box filler is on the rear face of the box, there will be marginally less oil in the box when filled to the plughole than on earlier vehicles, assuming that they are filled on completely level ground.

Curiously this tilt was blamed (by LR) for the problems with oil leakage into the handbrake on the TDCi despite the fact that on all models with the LT230 the front and rear output shafts are submerged. I never really understood that!
Post #651434 20th Sep 2017 7:22am
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o4dn



Member Since: 08 Jan 2010
Location: South West
Posts: 545

France 2009 Defender 90 Puma 2.4 SW Alaska White
Fair enough, but that doesn't make any sense to me then, why would LR recommend an even smaller capacity for the same transfer box?

And the numbers (from the relevant workshop manuals) don't seem to agree either:

Capacity of a LT230QRS on a Defender Puma: 2.3l
Capacity of a LT230TE on a Defender TD5: 2.3l
Capacity of a LT230SE on a Disco2 TD5: Fill from dry 2.3l, refill 2.0l “A Land Rover immobilized is a moral defeat for the driver and bad publicity for the vehicle, […] it's up to you to do justice to your Land Rover!” - Land Rover Driving Technique.
--
2009 2.4 Puma Defender 90 SW
1979 Land Rover Series 3 88"
Post #651437 20th Sep 2017 8:00am
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