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Disco_Mikey



Member Since: 16 Nov 2014
Location: Dundee
Posts: 531

Scotland 2009 Defender 110 Puma 2.4 DCPU Keswick Green
TDCi bulkhead with Td5 dash?
Had a search, but can't find what I'm looking for Embarassed

Having seen my original bulkhead, I'd really like to fit a new TDCi part. One less thing to leak/rust Rolling Eyes
With the amount it's about to have spent on it, I don't want any leaks , or rust to appear, so a new TDCi bulkhead makes the most sense, without the bulkhead flaps

But, I want to retain the Td5 dash, and use the bulkhead only. Is it as simple as it sounds? Laughing
Post #572676 22nd Oct 2016 4:40pm
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grafty99



Member Since: 15 Aug 2012
Location: North Devon
Posts: 4786

United Kingdom 2002 Defender 90 Td5 HT Caledonian Blue
I think you can just put the td5 dash in and not the flap mechanisms. I'm pretty sure I've seen a puma dash on a tdi bulkhead so the reverse swap must be possible? 2002 90 Td5 Station Wagon
1990 Vogue SE
Triumph Tiger Explorer 1200
Td5 90 Thread http://www.defender2.net/forum/topic50767.html
Tdi 110 Thread https://www.defender2.net/forum/topic69562.html
RRC Thread http://www.defender2.net/forum/topic54492.html
Instagram http://www.instagram.com/george_grafton
Post #572682 22nd Oct 2016 5:06pm
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Mash



Member Since: 09 Feb 2015
Location: Guernsey
Posts: 1674

Guernsey 1998 Defender 90 300 Tdi HT Nato Green
I am sure there are additional holes and some of the other holes, heater for example is different. Someone more upto date on modern defenders will know exactly. 90 wolf - Jasmin http://www.defender2.net/forum/topic39408.html
90 V8 - Maggie http://www.defender2.net/forum/topic42564.html
110 TD5 - Buggsy http://www.defender2.net/forum/topic59029.html
52HG25 lightweight https://www.defender2.net/forum/topic72342.html
D3 Hse - Fiona
Capri 2l S - Anna

Think I might have a problem............
Post #572693 22nd Oct 2016 5:40pm
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CDN38



Member Since: 14 Nov 2014
Location: Courtenay, BC
Posts: 729

Canada 2000 Defender 110 Td5 SW Bonatti Grey
Why not weld in vent flaps on a Td5 bulkhead and then galvanize it? No more vent leaks, and it's never going to rust. it's a Landrover thing...

my renovation thread:
http://www.defender2.net/forum/topic40792.html
Post #572710 22nd Oct 2016 6:55pm
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George G



Member Since: 02 Feb 2015
Location: Derbyshire
Posts: 21

United Kingdom 
There are a few differences:

Wiper motor relocated higher in puma
Studs for puma dash brace are welded in place,
Heater blower aperture is slightly different,
Hole in passenger footwell for recirc,
Holes for aircon/heater box may be in different places,
Latest bulkheads have dpf cutout in drivers footwell (not an issue as such).

They are all only really minor things but do add up. Also worth noting that my experience has been adding a 2016 bulkhead to fit a 1984 vehicle with a 300tdi...

Interestingly, the inner skin still has the cutouts for the vents, so they wouldnt be hard to add them back into the bulkhead. Just need to fabricate the hinges and a couple of internal brackets.

Hope it helps.
Post #572870 23rd Oct 2016 6:15pm
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