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simonpuma90



Member Since: 16 Nov 2008
Location: south wales
Posts: 472

United Kingdom 2007 Defender 90 Puma 2.4 HT Stornoway Grey
turbo whistle
im starting to get alot of turbo noise from intake vent not all the time but when it does its not your normal whistle quite high pitched this one anyone had this also been doing a bit of towing and always get a burning smell on a big hill pull

by the way is is remaped Wink
Post #30310 20th Apr 2010 8:35pm
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fekete



Member Since: 24 Dec 2008
Location: Here on the other end of the computer
Posts: 3626

United Kingdom 2007 Defender 90 Puma 2.4 HT Bonatti Grey
I don't get the whistle but get the burning smell up hill towing...no remap Whistle NEVER TAKE LIFE SERIOUSLY. NOBODY GETS OUT ALIVE ANYWAY
Post #30313 20th Apr 2010 8:54pm
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AndrewS



Member Since: 10 Apr 2007
Location: Hereford
Posts: 3707

United Kingdom 2013 Defender 130 Puma 2.2 SW Rimini Red
The 130 I had on demo whistled and my new 130 also whistles, however the 110 CSW we have had for 30 months doesn't 130's have feeling's as well you know Smile
Post #30315 20th Apr 2010 9:33pm
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Sonic3d



Member Since: 28 Jan 2008
Location: Ross on Wye
Posts: 1505

United Kingdom 2010 Defender 110 Puma 2.4 XS DCPU Stornoway Grey
Check your exhaust manifold as they have been known to crack and also warp Whistle
Post #30319 20th Apr 2010 9:46pm
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solmanic



Member Since: 16 Aug 2007
Location: Brisbane
Posts: 191

Australia 2007 Defender 110 Puma 2.4 XS CSW Stornoway Grey
Are you talking about the Jetsons space-car type whistle from the side air intake? I think they all do it unless you have a RAI fitted. Not turbo noise - just inlet airflow. 2007 Defender 110
1970 Alfa Romeo 1750GTV
Post #30331 21st Apr 2010 12:18am
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AndrewS



Member Since: 10 Apr 2007
Location: Hereford
Posts: 3707

United Kingdom 2013 Defender 130 Puma 2.2 SW Rimini Red
Sounds like you have a warped manifold to turbo flange Shocked I had this issue with the re-mapped Utility. I never replaced the re-map once the problem was fixed. I also found that the exhaust manifold had shrunk and could not be replaced. The fix was a new exhaust manifold, remove the turbo skim the flange flat and replace.
I do a lot of loaded, long motorway runs. I think that under these conditions there is a heat build up in the exhaust manifold that causes these issues.
Not saying that this happens to every re-mapped vehicle, I know its happened to some.

Here are some pictures of the problem

This is where the problem is, the thin metal gasket is causing the whistle as gasses escape from between the flanges. A bit like placing your thumbs together with a blade of grass between them and blowing.


Click image to enlarge


Soot on the ally part of the turbo


Click image to enlarge


Warped exhaust manifold note the low areas


Click image to enlarge


This is the turbo to exhaust flange note the shiny areas are high spots.


Click image to enlarge


A bit more info here

http://www.defender2.net/forum/topic457.ht...t+manifold 130's have feeling's as well you know Smile
Post #30335 21st Apr 2010 6:05am
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Eduardo



Member Since: 28 Aug 2008
Location: Región Metropolitana
Posts: 2110

Chile 2007 Defender 110 Puma 2.4 SW Stornoway Grey
Humm,

Mine have a whistle Sad (similar to a belt slipeery). Should be repaired tomorrow (I hope).
Appears over the 1800 RMP in the 2nd and up gear. According to the dealer the problem is a seal.

According to the dealers is the 2nd car that had this problem here.

Cheers Eduardo

MY 2007 110 SW PUMA 2.4: Big Fog of 64'
MY 1994 Jayco 1207 Folding camper: "El Tremendo"

Click image to enlarge
Post #30377 21st Apr 2010 1:17pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17379

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
I have developed an induction noise which I think may be this - when pulling hard at reasonable speed (for example powering up a fast hill) there is a noise a bit like a drive belt slipping. It is engine speed related, it stops if you ease off the accelerator and resumes as soon as you hit the power, and it seems to happen more when the engine is really hot, ie well into a fast road run. It can only be induction related, I think.

Does this sound like the same problem?

Eduardo, did you get yours fixed? Was it the turbo flange?

Thanks!
Post #37779 9th Aug 2010 9:24am
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K9F



Member Since: 12 Nov 2009
Location: Bournemouth
Posts: 9610

United Kingdom 2008 Defender 90 Puma 2.4 XS CSW Stornoway Grey
AndrewS,

I don't have a whistle (had a noise a bit like a cat purring at a certain rpm prior to fitting my RAI) but I do like your clear, concise explanation and photographs of the problem. Thumbs Up Just a polite observation. If you go through life with your head in the sand....all people will see is an ar5e!!

Treat every day as if it is your last....one day you will be right!!
Post #37780 9th Aug 2010 9:36am
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Eduardo



Member Since: 28 Aug 2008
Location: Región Metropolitana
Posts: 2110

Chile 2007 Defender 110 Puma 2.4 SW Stornoway Grey
blackwolf wrote:


Eduardo, did you get yours fixed? Was it the turbo flange?

Thanks!


Yes, was fixed under guarantee and now works without any problem.
Regarding the turbo flange, see the Andrews pictures

Cheers Eduardo

MY 2007 110 SW PUMA 2.4: Big Fog of 64'
MY 1994 Jayco 1207 Folding camper: "El Tremendo"

Click image to enlarge
Post #37801 9th Aug 2010 2:40pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17379

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
I currently have the parts to replace the gasket (and reface the flange if ned be) on order (not in stock at the local dealer, would you believe) but in the meantime my banshee-like shreik has become a really loud hissing. I suspect that the vibrating bit of the gasket has blown out altogether (at least I hope that that is what has happened). Hopefully I will get the parts and be ablet o have a look tomorrow.

The noise doesn't bother me too much, but IU am worried that there must be a lot of very ot exhaust gasses going somewhere they shouldn't.
Post #39121 26th Aug 2010 12:25pm
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discocuzzy



Member Since: 16 Jul 2008
Location: surrey
Posts: 1200

England 
Mine has also started whistling but doesnt seem down on power at all and is only usually when the vehicle is cold You cannot teach stupid people to do clever things
Post #39175 26th Aug 2010 9:34pm
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AndrewS



Member Since: 10 Apr 2007
Location: Hereford
Posts: 3707

United Kingdom 2013 Defender 130 Puma 2.2 SW Rimini Red
K9F wrote:
AndrewS,

I don't have a whistle (had a noise a bit like a cat purring at a certain rpm prior to fitting my RAI) but I do like your clear, concise explanation and photographs of the problem. Thumbs Up Just a polite observation.



Thank You

your cheque is in the post Thumbs Up 130's have feeling's as well you know Smile
Post #39178 26th Aug 2010 9:55pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17379

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
I notice that the workshop manual says that the exhaust manifold/turbo studs and nuts must be removed and discarded and new parts used if the turbo is removed from the vehicle (ditto for the turbo to cat fasteners). Anyone know why this is and what happens if you don't?

The reason I ask is that the dealer who has supplied the parts for me to replace my gasket has found that the manifold studs are now officially "not available" as spares with no forecast availability date, although it seems that there are three dealers in the country who still have stocks for warranty repairs only.

Is there anything special about these studs?

Also, the "studs" for the turbo to cat joint (microcat calls the studs, but the dealer told me that they are bolts, although he probably really means machine screws) cost a staggering £11.something each, although they seem to be normal M10 setscrews!
Post #39225 27th Aug 2010 2:46pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17379

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
A further question (sorry!), can anyone tell me if there is meant to be a fastener in the hole in the top left of the photo below, holding the bracket for the cat and the bracket for the heatshield to the manifold?

I don't have anything in this hole and I wonder if that is why the gasket failed.

My apologies for pinching the photo from an earlier post in this thread.


Click image to enlarge
Post #39226 27th Aug 2010 2:51pm
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