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srod



Member Since: 20 Mar 2015
Location: Argyll
Posts: 190

hopefully a small paint job...
Looking for some ideas and advice on what to do about this small rust patch on the bulkhead near the bonnet hinge. Metal looks sound and just light surface rust. Want to properly treat it and cover it up before it turns into a hole!

It's an older car with a few other scrapes so I'm not after a pro-respray invisible touch up job, but something a bit better than brushing on some hammerite!


Click image to enlarge
Post #559990 30th Aug 2016 3:03pm
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20279

United Kingdom 
Paint matched paint kit via eBay in aerosol format. Not cheap but only a small job.

As your repair is mainly on the edge it wouldn't be too difficult to blend.

It's large areas or panels you are best off spraying the whole thing.
Post #559992 30th Aug 2016 3:11pm
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srod



Member Since: 20 Mar 2015
Location: Argyll
Posts: 190

Cheers

So something like in the link below, a basecoat with laquer?

The plan being to remove rust back to bare metal, and spray this this on? Do I need a primer also?

http://www.ebay.co.uk/itm/Aerosol-Spray-Ca...NXe2fXdGuw
Post #559995 30th Aug 2016 3:20pm
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dorsetsmith



Member Since: 30 Oct 2011
Location: South West
Posts: 4554

Rust Converter for light surface rust and etch primer spray for bare metal priming
Post #559996 30th Aug 2016 3:27pm
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20279

United Kingdom 
Yep, just like that. And as the above comment too.
You may find on top of the etch you might want a hi build primer too to sand perfectly smooth with 600 wet and dry paper.
Use it dry in this instance.

I used a company called Scratch doctor for mine on eBay in Upol cans with Upol lacquer.
Computer colour matched, I'm not sure if they'd do your colour code though?
It doesn't go very far so you'll probably need 2 or ideally three cans of base coat.

3M paint mask disposable, 3258 I think it is or similar.
Then some plastic masking sheeting, I'd mask the whole Ddefender to protect it from overspray. (Only cheap this stuff just like ultra thin polythene if whatever it's called) plastic dust sheet pretty much.
And some blue 3m masking tape.

Then you should be good to go, Upol panel wipe would also be a good idea.

All of these things are available on eBay, and as always use PPE I.e. Mask, disposable gloves, disposable overall etc and in good ventilation but protected from any contamination.
Keep it as clean as you possibly can. Thumbs Up


Last edited by custom90 on 30th Aug 2016 9:08pm. Edited 1 time in total
Post #560010 30th Aug 2016 4:42pm
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Screbble



Member Since: 26 Apr 2015
Location: Lancashire
Posts: 2079

United Kingdom 2004 Defender 90 Td5 XS CSW Zambezi Silver
Really sound advice Steve - particularly the blue 3M masking tape Thumbs Up

Also really important to clean the area to remove any trace of silicones or contaminants. Don't use car wash products!

Steve, do you flatten or blend in the base coat with the 600 paper before applying the lacquer?

Also do you do anything to the laquer in terms of blending into the surroundings e.g. Cutting compound?

Panel wipes are a god send Thumbs Up
Post #560098 30th Aug 2016 9:01pm
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20279

United Kingdom 
Scrabble - I wouldn't sand metallic at all, solid colours you can but I wouldn't recommend it.
Metallics are very much a one shot job, mess it up and it'll be rub down and spray again.

Blending the two you really want the clear to over run the area that the base was sprayed for obvious reasons.
You can of course flat. (Carefully and very lightly!) the clear coat after about 6 weeks, then lightly cut with Farecla G10 or G12 and the you can polish and wax.

Little point in touching it before 6weeks or month if it's good warm weather as you can cut it and wax at the same time then.

Paint shops can shorten the time by cooking the paint as they do professionally but for us it's just a matter of time.

When spraying, don't mask the edge of what you are painting or you will see it.
Try and blend it lightly off.

If it's a really small area and the spray pattern is too large then you can use a card with a hole cut in it to reduce the spray pattern.
On small panels or areas you can get an excellent finish with rattle cans, spray guns are better for large areas though.
I haven't used a compressor system though with professional guns, as for that amount of paint etc it's best left to a paint shop as the fumes and large amounts of particulates are really really bad for you.
Got to be careful with panel wipe too, both for flammability. (Static on plastic parts) and it's solvent fume.
I've used and have got Upol fast wipe panel wipe in a 5L container, I use that with packs of brand new microfibre cloths.
(Make sure they are free of fibres and lint free, then you know combined with the wipe it's contaminant free.)

It'll have Silicones right off if present, and is safe for cured paints too. So if you used it on a clear coat it wouldn't take it off.
£20 I think.

When I've done home painting, jist is do the paining you want to do and leave ASAP to reduce exposure.

Right now the weather is prefect natural temp 18 - 25 Degrees. Thumbs Up

And breathe. Laughing
Post #560103 30th Aug 2016 9:24pm
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Screbble



Member Since: 26 Apr 2015
Location: Lancashire
Posts: 2079

United Kingdom 2004 Defender 90 Td5 XS CSW Zambezi Silver
Spot on Steve - really helpful. All makes sense Thumbs Up

I'm going to attend to a couple of inch square defects in inconspicuous places over the coming months. I shall keep you posted.

I have the genuine Land Rover rattle cans which have worked well in the past.

I sand with 600 grade as you do, etch prime, and then flat off slightly. Base coat then lacquer.

In fairness, I think the key is to keep the surface scrupulously clean, and to take your time.

That said, my results to date tend to be just ok - not great.

Practice makes perfect Steve! Thanks for your advice Thumbs Up

Cheers,

Will
Post #560111 30th Aug 2016 9:38pm
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foxyred



Member Since: 16 Jul 2016
Location: Nottingham
Posts: 227

England 1994 Defender 90 200 Tdi HT Montalcino Red
Smart repair job should be less than £120 for a pro to do
Post #560116 30th Aug 2016 9:42pm
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20279

United Kingdom 
Certainly is practice, it isn't easy.

Best to practice really with cheaper water based paint that aresolid gloss colours for bits etc.

Metallic can cost you dear with mistakes but with rattle cans it won't break the bank.

Here is a few products I use which people may find useful.

Gloves: http://www.ebay.co.uk/itm/251124416401?_tr...EBIDX%3AIT

Disposable overall: http://www.ebay.co.uk/itm/Disposable-Cover...W9AdOBBHBw

3M 4251 respirator / mask: http://www.ebay.co.uk/itm/3M-4251-06941-Sp...xy63FS5oIb

3M 3434 blue tape, multi sizes: http://www.ebay.co.uk/sch/i.html?_odkw=3m+...p;_sacat=0

The Scratch Doctor Upol paint kits: http://www.ebay.co.uk/usr/thescratchdoctor?_trksid=p2047675.l2559

Upol 5L fast panel wipe: http://www.ebay.co.uk/itm/U-pol-System-20-...SwWTRWugyY

Microfibre cloths: http://www.ebay.co.uk/itm/371427295920
Post #560119 30th Aug 2016 9:52pm
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Andy80



Member Since: 31 May 2013
Location: Essex
Posts: 490

England 2008 Defender 110 Puma 2.4 HT Cairns Blue
Wow guys you love your PPE!! Rolling with laughter ... Working towards Carry on camping!
Post #560158 31st Aug 2016 7:13am
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20279

United Kingdom 
Well clear coat does burn the skin and many paints are known to be carcinogenic, the least exposure you have the better..
Post #560174 31st Aug 2016 8:35am
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Screbble



Member Since: 26 Apr 2015
Location: Lancashire
Posts: 2079

United Kingdom 2004 Defender 90 Td5 XS CSW Zambezi Silver
Thanks for pointing me in the direction of TheScratchDoctor Steve Thumbs Up

Good range of quality products.

Just enquired about a colour match in the Upol 2 can pack.

Also just noticed they are only down the road! Thumbs Up
Post #560303 31st Aug 2016 6:38pm
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20279

United Kingdom 
Welcome. Thumbs Up The cans have a spray gun fan pattern too, not circular thus you can do a better job.

If your close they might let you collect / purchase 'in-house.' Thumbs Up
Post #560331 31st Aug 2016 7:42pm
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Screbble



Member Since: 26 Apr 2015
Location: Lancashire
Posts: 2079

United Kingdom 2004 Defender 90 Td5 XS CSW Zambezi Silver
Steve, TheScratchDoctor service was absolutely excellent. Faultless.

I can't recommend them highly enough - price, quality and service.

http://www.thescratchdoctor.co.uk/

Cheers

Will
Post #563351 12th Sep 2016 1:36pm
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