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Wild Card 90



Member Since: 03 Dec 2014
Location: Gerlingen
Posts: 1060

England 2012 Defender 90 Puma 2.2 SW Indus Silver
Intermediate shaft failure
Following on from the recent thread on the matter, I thought this might be of interest.

It has certainly got my attention.

A chap on the German Blacklandy forum has had to have the intermediate shaft on his TD4 110 replace seven times within four years and 130000 Kilometers. Now out of warranty, he has had to pay for the last two, himself. Spline alignment problem.
Another posted pictures of his intermediate shaft which let go at 60000 Kilometers, and broke clean through in the middle.

http://www.blacklandy.eu/blboard/forum/sho...gewechselt

I do long journeys to remote places, where there are still workshops, but not neccessarily LR dealers, I am going to be buying a shaft as a carry on spare.


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 1998 Tdi 90 SW,
2008 Td4 90 SW,
2012 2.2 90 SW,
2" raised Trailmaster/Terrafirma
Heavy Track Raids, 255 MTīs,
Recaro CSīs, anorak, wellingtons
Post #515930 19th Mar 2016 8:36am
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roel



Member Since: 08 Aug 2009
Location: Lelystad
Posts: 2039

Netherlands 2003 Defender 90 Td5 PU Caledonian Blue
Something is wrong there, I don't think is the shaft itself. Could be a wrong alingment or something. But that would be very difficult to prove. Roel

1984 90 2.5 na Diesel - RR V8 (1994-2001)
1997 Camel Trophy Discovery 300TDI (2001-2009)
2005 G4 Discovery III 4.4 V8 (2008-2018) It's gone but it still hurts.
2003 90 Td5 (2009-now)
Post #515971 19th Mar 2016 1:43pm
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Caterham



Member Since: 06 Nov 2008
Location: Birmingham
Posts: 6298

England 2011 Defender 110 Puma 2.4 XS CSW Stornoway Grey
I feel really sorry for the guy Sad

It'll be interesting to see if he finds the root cause.

Clearly this isn't a grease issue so it'll be interesting to see what the fix is.

Has no one found a well engineered solution to this yet? Forgive my ignorance but wouldn't soem kind of uj be better?
Post #515979 19th Mar 2016 2:42pm
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