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Tank



Member Since: 25 Jul 2014
Location: Fife
Posts: 431

Scotland 2004 Defender 90 Td5 HT Zermatt Silver
Defender TD5 Lights
Hi Guys

Still having an issue with the TD5 lights. Its a 2004 90.

I have bought a new light switch and a new dim dip relay.

When I put the light switch to the first position I get side lights and dipped beam. When I push the switch to the next position the relay buzzes and I dont get any light except the side lights. If I push the fog light switch the lights come on in the second position ! WTF !

Video here




I have the MOT in 10 days and it aint gona pass like this.

Any ideas ?

Help Smile Bow down Bow down Bow down Bow down Bow down Bow down Bow down
Post #515391 17th Mar 2016 6:20pm
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ibexman



Member Since: 13 Dec 2008
Location: Essex
Posts: 2945

United Kingdom 
What was up with old relay
Post #515399 17th Mar 2016 6:35pm
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mk1collector



Member Since: 17 Sep 2009
Location: West Yorkshire
Posts: 6769

England 2004 Defender 110 Td5 CSW Bonatti Grey
Did you disconnect the tow socket to rule it out? Ray
My build thread
http://www.defender2.net/forum/topic17615.html
Post #515434 17th Mar 2016 7:08pm
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Tank



Member Since: 25 Jul 2014
Location: Fife
Posts: 431

Scotland 2004 Defender 90 Td5 HT Zermatt Silver
Yep, isn't that Sad
Post #515440 17th Mar 2016 7:12pm
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Screbble



Member Since: 26 Apr 2015
Location: Lancashire
Posts: 2077

United Kingdom 2004 Defender 90 Td5 XS CSW Zambezi Silver
The headlight relay, as opposed to the dim/dip relay, is common to both headlight and fog light circuits, so that may explain the 'connection.'

I'd wager it's an earth within the binnacle area.

It might be prudent to get your circuit tester out and check each of the circuits below.



Click image to enlarge
Post #515442 17th Mar 2016 7:13pm
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Screbble



Member Since: 26 Apr 2015
Location: Lancashire
Posts: 2077

United Kingdom 2004 Defender 90 Td5 XS CSW Zambezi Silver
Sorry, R10. (No 75) is the headlight relay Thumbs Up

No 70 is the light switch.

Hope that helps.
Post #515443 17th Mar 2016 7:15pm
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Tank



Member Since: 25 Jul 2014
Location: Fife
Posts: 431

Scotland 2004 Defender 90 Td5 HT Zermatt Silver
Gulp Smile

How do you test the earths !

SS
Post #515455 17th Mar 2016 7:34pm
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Screbble



Member Since: 26 Apr 2015
Location: Lancashire
Posts: 2077

United Kingdom 2004 Defender 90 Td5 XS CSW Zambezi Silver
In terms of checking the earths, do you have a multimeter, 12v lamp or similar?

Can I just check.....

Did you replace the 4pin head light relay or the 7pin dim/dip relay?

The 4 pin head light relay is energised by the ignition feed via fuse 15 irrespective of the position of the light switch. You should hear and feel it click in when you turn the ignition on. Is this happening?
Post #515508 17th Mar 2016 8:43pm
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Tank



Member Since: 25 Jul 2014
Location: Fife
Posts: 431

Scotland 2004 Defender 90 Td5 HT Zermatt Silver
It was the dim dip I replaced and it's the one that buzzes ? I will check the other one tomorrow in day light .

Cheers

Tank
Post #515516 17th Mar 2016 8:50pm
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Screbble



Member Since: 26 Apr 2015
Location: Lancashire
Posts: 2077

United Kingdom 2004 Defender 90 Td5 XS CSW Zambezi Silver
OK, assuming the headlamp relay is ok (tomorrow), the dim/dip relay is energised via the first position on the light switch.

As you move the light switch to the second position, the dim/dip relay should remain energised. The only difference is that you'll now have a feed via the headlamp relay (energised via ignition ^^) to the electronics within the dim/dip relay. I suspect (based on the fact that nothing else has changed) that the problem lies there. The trouble is there are so many interconnections between the column switch, fog light switch, head lamp relay and dim/dip relay that it'd be difficult to fault find remotely even with a diagram!

If you do have a circuit tester or lamp, I'd just take your time and work your way through the wiring diagram. You'll know where you'll expect 12v at the various positions, and you'll be able verify the integrity of the earths (generally black wires).

It is also entirely possible that your 'new' dim/dip relay is duff.

The fact that your fog light switch is illuminating the head lights is suggesting there's a back feed or bad earth somewhere.....

I wonder, are there any forum members close to you who could assist and maybe even swap relays etc. as a process of elimination?

Preparing for your MOT is stressful so we'll hang on in here to try and assist Thumbs Up
Post #515542 17th Mar 2016 9:35pm
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ibexman



Member Since: 13 Dec 2008
Location: Essex
Posts: 2945

United Kingdom 
Google dim dip bypass should give you an idea if it's working Thumbs Up
Post #515551 17th Mar 2016 9:47pm
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Tank



Member Since: 25 Jul 2014
Location: Fife
Posts: 431

Scotland 2004 Defender 90 Td5 HT Zermatt Silver
Thanks ever so much Srebble, that's why I like this forum so much.

I tried the dim dip bypass thing and that didn't work ? Interesting !

I have s multimeter and will have a go after work Smile I suspect the earth thing ? Does the fact the dim dip bypass doesn't work add to things in anyway ?

Cheers

Tank
Post #515556 17th Mar 2016 9:53pm
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Screbble



Member Since: 26 Apr 2015
Location: Lancashire
Posts: 2077

United Kingdom 2004 Defender 90 Td5 XS CSW Zambezi Silver
In some respects the fact that the dim dip bypass didn't work does help.....

If you shorted out pins 2 and 8 on the relay base and it still didn't work then it points us towards the column switch and the headlight relay (assuming the new light switch isn't duff!).

As agreed earlier, we need to verify that the headlight relay is energising via the ignition and fuse 15.

If it is, then it could be that your column switch is suspect.

We will get there!
Post #515575 17th Mar 2016 10:19pm
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Disco_Mikey



Member Since: 16 Nov 2014
Location: Dundee
Posts: 531

Scotland 2009 Defender 110 Puma 2.4 DCPU Keswick Green
Got a working Td5 here you can pilfer for parts Thumbs Up
Post #515578 17th Mar 2016 10:23pm
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Tank



Member Since: 25 Jul 2014
Location: Fife
Posts: 431

Scotland 2004 Defender 90 Td5 HT Zermatt Silver
Thanks Disco Mikey, will try the earth thing first as I have been given some other advice on that. If that doesn't work, you might get a visitor hahaha !
Post #515660 18th Mar 2016 9:39am
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