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sgilmour



Member Since: 21 Jul 2015
Location: Essex
Posts: 232

United Kingdom 1994 Defender 90 300 Tdi CSW Arles Blue
HELP!! Body work corrosion remedy needed
Not sure if this has been covered before and apologies if it has but I've got some corrosion on my 90 and was wondering if there is any remedy to get the metalwork looking good again. Preferably a home remedy rather than needing another trip to the garage.

Corrosion I've got is shown in below pic as a reference to the issue. (And yes the Censored stickers are gone now. This was the first photo I took after buying it easier this year and the best one of the corrosion I have at the moment.

Cheers!


Click image to enlarge


SG
Post #493878 18th Jan 2016 10:16pm
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Nevillerover



Member Since: 14 Feb 2015
Location: Suffolk
Posts: 224

United Kingdom 2007 Defender 110 Puma 2.4 XS CSW Sumatra Black
I fear that if you are not posting this as a joke, the replies you will receive certainly will be.
My suggestion is that you accept it as "patina" and learn to live with it or you will spends loads only for the scab to appear again pretty quickly.
Post #493894 18th Jan 2016 10:49pm
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sgilmour



Member Since: 21 Jul 2015
Location: Essex
Posts: 232

United Kingdom 1994 Defender 90 300 Tdi CSW Arles Blue
If there's nothing that can be done then I'll just live with it. No harm in checking for a solution though, however far-fetched it might seem.
Post #493896 18th Jan 2016 10:54pm
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Happyoldgit



Member Since: 14 Sep 2007
Location: Norfolk
Posts: 3471

United Kingdom 2015 Defender 110 Puma 2.2 USW Corris Grey
Which bits are you concerned about as dealing with the aluminium skin is different to dealing with the steel bits such as rear cross member & body cappings. The door on that age of vehicle will be steel frame clad in an aluminium skin, the corrosion at the bottom is due to the reaction between the two metals aided by water. Steve.
Owned numerous Land Rover vehicles of all shapes and sizes over the decades.
Current Defender: A non tarts hand-bagged Puma 110 XS USW.

[Insert something impressive here such as extensive list of previous Land Rovers or examples of your prestigeous and expensive items, trinkets, houses, bikes, vehicles etc]

http://forums.lr4x4.com

I used to be Miserable ...but now I'm ecstatic.
Post #494027 19th Jan 2016 12:58pm
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mk1collector



Member Since: 17 Sep 2009
Location: West Yorkshire
Posts: 6772

England 2004 Defender 110 Td5 CSW Bonatti Grey
And where the chassis mounts through the body on the rear panel you don't need to worry about any more as its gone Shocked
New rear door, corner capping and someone to weld a new rear panel on should sort it Thumbs Up Ray
My build thread
http://www.defender2.net/forum/topic17615.html
Post #494101 19th Jan 2016 5:17pm
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20749

United Kingdom 
I'd check to see if the metal is sound in it's self.
Proceeding from that as it is pretty general and not in a local spot probably looking at a re-spray.

I know this is expensive if professionally done, but if you DIY I reckon you'd be surprised just how much of a good job you could do.

A good DIY re-spray would look so much more better.

Kit be worth weighing up it's value and it's importance to you for the cost / effort enloved.

If you use it as a laner, something like Alien liner or Line X etc would be useful.

Thumbs Up
Post #494125 19th Jan 2016 7:19pm
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strang



Member Since: 16 May 2012
Location: Happy Valley
Posts: 1393

United Kingdom 2009 Defender 90 Puma 2.4 XS CSW Galway Green
Ken Wheelright - famous Series One restorer, told me that he used vinegar to get rid of corrosion like that. I have never tried it, but Ken's results are pretty good......


Click image to enlarge
 Euro-Leafing to infinity and beyond.....
Post #494129 19th Jan 2016 7:40pm
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sgilmour



Member Since: 21 Jul 2015
Location: Essex
Posts: 232

United Kingdom 1994 Defender 90 300 Tdi CSW Arles Blue
Miserableolgit - it's the aluminium skin I'm looking to sort out. No particular reason other than aesthetics.

MK1Collector - Thanks for your advice. Need to weigh up the cost vs the gain on that. Re the chassis mounts on the rear panel, it just looks as though they are gone in the picture. They are there in reality, it's just "smoke and mirrors" from another patch of corrosion.

Custom90 - Thanks for your advice, I'll look into Alien Liner and Line X and the cost of a DIY spray job. I use it almost purely as a laner at the moment so it's not got perfect paintwork as it is.

Strang - funnily enough someone said to me about vinegar but I thought they might have been pulling my leg!

Thanks again all! Thumbs Up
Post #494202 19th Jan 2016 10:27pm
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jimbob7



Member Since: 06 Jul 2013
Location: uk
Posts: 2055

Acid is used for (cosmetically) cleaning ally tanks on trucks.Does a fantastic job anorl.Etch primer is also acid based (Which you need on alloy). Pov.spec,ftw. 2006, 110,TD5.
Post #494695 21st Jan 2016 11:48am
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Supacat



Member Since: 16 Oct 2012
Location: West Yorkshire
Posts: 11018

United Kingdom 2013 Defender 110 Puma 2.2 XS DCPU Keswick Green
It's like JLR do not even recognise this as an issue; however, another manufacturer - Lotus - did recognise the same issue with regard to footwel corrosion in the Elise chassis:


Click image to enlarge


Read the ful details here, including the manufacturer's Procedure A and B repairs, but basically they went with using ACF 50

http://www.hazelnet.org/corrosion/
Post #494784 21st Jan 2016 2:27pm
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jimbob7



Member Since: 06 Jul 2013
Location: uk
Posts: 2055

bUT AFTER ACf50..ETC. YOU CANNOT PAINT.nO DIFFWERENT TO SILICON. Pov.spec,ftw. 2006, 110,TD5.
Post #494850 21st Jan 2016 5:19pm
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