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Disco_Mikey



Member Since: 16 Nov 2014
Location: Dundee
Posts: 531

Scotland 2009 Defender 110 Puma 2.4 DCPU Keswick Green
Can a used chassis be galvanised?
Can it be done to prevent any future corrosion/rust issues (providing the chassis is structurally sound to start with), or is it a case of one the chassis has started rusting, it cant be done?
Post #493870 18th Jan 2016 9:10pm
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Tommo



Member Since: 19 Dec 2013
Location: Leicestershire
Posts: 830

United Kingdom 2006 Defender 90 Td5 Black LE Java Black
I thought you could galvanize an used chassis. Could be wrong though Whistle
Post #493875 18th Jan 2016 9:14pm
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ibexman



Member Since: 13 Dec 2008
Location: Essex
Posts: 2945

United Kingdom 
It's usually blasted and repaired prior to galvanising
Post #493876 18th Jan 2016 9:15pm
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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5843

United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
If you watched the likes of Camper Van crisis, a VW camper (Dipsy) was taken to a place and dipped to remove the paint, filler etc leaving a rust free shell. Maybe the same followed by repair and galv ? 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #493883 18th Jan 2016 9:27pm
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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5843

United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
http://www.surfaceprocessing.co.uk/ 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #493884 18th Jan 2016 9:29pm
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ibexman



Member Since: 13 Dec 2008
Location: Essex
Posts: 2945

United Kingdom 
Everyone's seen a 4x4 is born ...... Haven't they
Post #493885 18th Jan 2016 9:30pm
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ian series 1



Member Since: 17 Nov 2014
Location: south
Posts: 3127

United Kingdom 2008 Defender 90 Puma 2.4 CSW Bonatti Grey
I've had my 1956 series 1 chassis galvanised, I repaired it, had it blasted, then sent to be done.
Got it back, prepped it for paint (Bit of work involved on that front)

But looks great, cost £120 Thumbs Up

YOU, will have to remove any traces of paint, foreign material etc.
The cleaning and dipping process will not do this!

You will just end up with a poor job, the chassis needs to be spotless before sending it.
Surface rust after blasting is not an issue.
Just be aware, you will need to re tap any threaded holes, and drill out most holes that will take a fixing.
It can be a lot of work, but well worth the effort.

This is it after being galvanised, and just had a coat of T,wash to dull it, and give the primer a good key.

Click image to enlarge


This one is just after blasting, rust will appear within a few hours.

Click image to enlarge
 80" 80" 86" 88" 90"

Wanted, Forward Control Anything considered.
Post #493893 18th Jan 2016 9:48pm
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AJC



Member Since: 30 Nov 2015
Location: Lancashire
Posts: 1360

United Kingdom 
Yes, all traces of oil, paint, dirt etc all needs removing, including the inside of the chassis, you'll need lots of cleaning agent, paint stripper, wire wheels and a bloody good power washer
Post #493943 19th Jan 2016 6:46am
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Cuthbert



Member Since: 26 Oct 2013
Location: Up North
Posts: 1535

Re: Can a used chassis be galvanised?
Disco_Mikey wrote:
Can it be done to prevent any future corrosion/rust issues (providing the chassis is structurally sound to start with), or is it a case of one the chassis has started rusting, it cant be done?


There are a couple of galvanising companies up in Scotland who could hot dip zinc galvanise your 'used' chassis. None of them would be interested in stripping any components off - so that is your problem. What they do usually offer is a form of shotblasting service (extra cost) so that the molten zinc gets a good 'grip' and coverage of the chassis. If there are any weak areas then you might see the chassis literally disappearing in front of you. Alternatively you can get it shotblasted elsewhere to ensure the chassis is sound before dipping. What you want is a chassis that looks like fresh shiny steel with zero paint/grease etc. Prior to dipping in the molten bath of zinc the chassis will also be pre-prepared by dipping in a couple of pickling baths (nasty caustic chemicals) to ensure the surfaces are ready to take the zinc.

Usually the galvaniser will charge by weight of your parts not physical size. You might also want to consider transportation to and from the galvanisers. Another tip - they don't usually want non-trade jobs - the hassle of getting mucked about, folk not preparing the chassis for them, moans about threaded inserts getting blocked and squabbles over getting paid. So if you want it done - do your homework and prep in advance.

The galvanisers are not all the same quality either - some do offshore work to a high spec others are better suited to cheap farm gates.
Post #494176 19th Jan 2016 8:42pm
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Disco_Mikey



Member Since: 16 Nov 2014
Location: Dundee
Posts: 531

Scotland 2009 Defender 110 Puma 2.4 DCPU Keswick Green
Being trade-only isn't an issue. My profile pic may give that away Laughing

Location isn't an issue either, there is a Galv company fairly local

However, i thought an acid dip would have stripped all the paint off the chassis internals. Evidently not, so it looks as though a new chassis will be the way to go. It will be a keeper, so it's worth spending the extra, and doing it right 1st time
Post #494192 19th Jan 2016 9:11pm
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Gareth



Member Since: 12 Dec 2011
Location: Bramhall
Posts: 1101

England 
Mike, I bought a new galv chassis for my 2a in 2003. Its still as new. Best £1500 I ever spent! 2021 Defender 110 X-Dynamic HSE D300 MHEV
1966 S2a 109 aka Betsy
1968 S2a 88 aka Bob
2014 Jaaaag F Type 3.0 Supercharged.
Post #494219 19th Jan 2016 9:52pm
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termohe



Member Since: 23 Jul 2012
Location: De Pinte
Posts: 15

Belgium 2004 Defender 90 Td5 HT Alpine White
Got my 110 chemical cleaned in a bath with acid, came back as new.
Then left it outside some weeks to get rust on the surface and then galvanized it
Post #494229 19th Jan 2016 10:13pm
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