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Jono

Member Since: 21 Aug 2015
Location: Dublin
Posts: 2

2009 Defender 90 Puma 2.4 CSW Bonatti Grey

Removing the door cards

I was wanting to remove the door card to install some sound deadening but ran into a small problem.

I can't seem to remove the lock surround. Do I need to just give it some muscle? I don't want to break it.

I found this PDF which seem useful.
http://www.lasalle-trim.co.uk/upload/publi...ec2013.pdf

Sweeps over the lock cover though.

31st Oct 2015 11:57pm

Hairysteve

Member Since: 15 Jun 2015
Location: Surrey
Posts: 692

2009 Defender 110 Puma 2.4 XS CSW Barolo Black

Morning Jono,

Can I assume that you undid the screw holding the "door opener" (could not think of a better term) it to the door card?

The door lock should just lift off with limited effort and found something like this very handy http://www.ebay.co.uk/itm/CAR-VAN-DOOR-TRI...SwstxVLmYK

Let us know if this didnt help?

Cheers

Steve

1st Nov 2015 4:03am

Go Beyond

Member Since: 30 Jan 2012
Location: Headcorn, Kent
Posts: 6678

By lock surround, I presume you mean the escutcheon which surrounds the knob that goes up and down at the top of the door where your elbow rests ?

If so this is best removed by using the edge of a piece of 2" x 1" timber placed under the bottom edge and tapped upwards with a hammer

1st Nov 2015 7:51am

custom90

Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20294

As above the last sentence.
It will only come out upwards.

1st Nov 2015 11:19am

Dave-H

Member Since: 08 Feb 2011
Location: Surrey
Posts: 1507

2007 Defender 90 Puma 2.4 HT Tonga Green

Go Beyond wrote:

If so this is best removed by using the edge of a piece of 2" x 1" timber placed under the bottom edge and tapped upwards with a hammer

100% with Matt

The edging only clips in place, and needs tapping directly upwards to remove. A small piece of wood is ideal. Guns and Landrovers .... anything else is irrelevant.

1st Nov 2015 1:32pm

jeffersj

Member Since: 23 Jan 2015
Location: Near Preston
Posts: 431

1996 Defender 90 300 Tdi HT Bronze Green

As above it is only the edging that comes off and not the button itself! Jeff
Ex 1968 Series 2A
Ex 90 TD5
Ex D3
Ex D4

1st Nov 2015 5:49pm

Jono

Member Since: 21 Aug 2015
Location: Dublin
Posts: 2

Thanks guys. Angry Puma's on Facebook helped out as well.

As you said, just got the removal tool I had and got it in from the bottom and then used a hammer to tap it off. A little too tight to do it by hand.

So i removed the two plugs at the bottom outer corner and top inner corner first.
Removed the close handle and the open handle.

Then used the Dodo Panel Popper tool to remove the card it self.

Easy when you know how. Didn't break any either.

2nd Nov 2015 6:59pm

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