Home > Puma (Tdci) > EGR Swap how to... |
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zone30 Member Since: 07 Sep 2012 Location: Gent Posts: 669 |
Interested myself as the chucka-chucka is back even though it was replaced a year ago...
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3rd Mar 2015 5:54pm |
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Jonno Member Since: 06 Mar 2012 Location: Yorkshire Posts: 234 |
Bizzarly on mine the chucka chuck is when its happy, it's now more of a grind, clank clank.
Will have to see what noise the new one makes once fitted. If it's a long job it might have to wait until the weather gets a bit better.... Jonno |
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3rd Mar 2015 6:01pm |
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JaffaTheNeste Member Since: 02 May 2010 Location: Helsinki Posts: 10 |
The chukka chukka- sound after shutting down means it is working properly. Cleaning cycle.
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6th Mar 2015 5:39pm |
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custom90 Member Since: 21 Jan 2010 Location: South West, England. Posts: 20367 |
Not much dismanteling but it's a pain in the ass for acess and is very time consuming for a small thing.
I'd highly recommen spraying the bolts with WD40 the day before to soak. Then when undoing them ease them undone slowly. (Best practice in my opinion) |
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6th Mar 2015 6:04pm |
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zone30 Member Since: 07 Sep 2012 Location: Gent Posts: 669 |
Unless chukka chukka becomes CHUKKA CHUKKA! |
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6th Mar 2015 6:59pm |
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theorangebandit Member Since: 03 Jun 2013 Location: Stowmarket Posts: 862 |
Click image to enlarge Here's a pic of how the EGR is plumbed. It has four 10mm headed bolts |
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6th Mar 2015 7:11pm |
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x-isle Member Since: 26 May 2011 Location: Midlands Posts: 1327 |
It's pretty easy, but akward to get to. As mentioned it's just 4 bolts, but are hard to get your hands to without loosing some skin.
Shouldn't take any longer than about 30 mins to do. Just don't drop one of the bolts like I did as it fell down the side of the alternator and took ages to get it out with a telescopic magnet. If it's cold, then do it with the engine warm, but not hot as you'll burn your hands! I am going to take mine off in the future to clean it out and was going to do a how to at the same time, but that'll be a while off yet. Craig Rogers 2007 Puma 110 XS 2011 Evoque Coupe Dynamic Lux www.craigrogers.photography |
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6th Mar 2015 7:45pm |
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custom90 Member Since: 21 Jan 2010 Location: South West, England. Posts: 20367 |
Or get a tune with EGR delete, then you fit a solid blank and that's it forever.
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6th Mar 2015 7:49pm |
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carrotbay Member Since: 18 Aug 2013 Location: Northants, UK Posts: 699 |
Mine's been off a couple of times now. I've found it easier to do 2 bolts from above and the other 2 from underneath. 2008 Defender 110 XS SW - M57N2 / 6HP28X
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8th Mar 2015 1:33pm |
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nitram17 Member Since: 08 Jun 2014 Location: newcastle Posts: 2261 |
Whats the pros and cons of a EGR valve?....what do you lose or gain if you remove it?(not interested in sound effects ) |
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8th Mar 2015 1:58pm |
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Jonno Member Since: 06 Mar 2012 Location: Yorkshire Posts: 234 |
Thanks for all the replies, if it's not horrible weather on Monday I may try to do mine then and report back.
Jonno Last edited by Jonno on 12th Mar 2015 6:58pm. Edited 1 time in total |
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12th Mar 2015 5:56pm |
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K9F Member Since: 12 Nov 2009 Location: Bournemouth Posts: 9610 |
Here you go...... If you go through life with your head in the sand....all people will see is an ar5e!! Treat every day as if it is your last....one day you will be right!! |
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12th Mar 2015 6:41pm |
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nitram17 Member Since: 08 Jun 2014 Location: newcastle Posts: 2261 |
Thanks K9 great answer as always
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12th Mar 2015 9:41pm |
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