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stu_007



Member Since: 23 Jan 2014
Location: Cardiff
Posts: 99

United Kingdom 
Warn XD9000i refurb
I've asked on other forums but can't seem to get a straight answer. My XD9000i is in need of an overhaul as it doesn't work. The clutch release has never worked since I got my D2 but now it won't power in or out; all I get is a click from the solenoid.
I've seen links to stripping the winch but it's filling me full of dread and my house is currently in pieces having major work done, so I've got nowhere to do the work, so can anybody recommend somewhere to have the work done, please?!?!?😃 Current
2021 D110 HSE
2013 D90 XS

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BP52GHZ D110
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Post #345088 14th Jul 2014 11:04am
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walfy



Member Since: 29 Aug 2007
Location: Frome
Posts: 2673

 
Not sure if David Bowyer services winches but worth a call maybe. If he doesn't do the work himself I'm sure he'd know of someone who is capable 110 D250 SE HT
110 USW SOLD
RRE HSE Dynamic Gone, wife killed it
VOLVO XC60 R Dynamic with some toys

Polaris RZR 900XP SOLD
Post #345390 15th Jul 2014 3:28pm
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stu_007



Member Since: 23 Jan 2014
Location: Cardiff
Posts: 99

United Kingdom 
Thanks; tried him but was only really interested in selling me a new one! I've now found a few sites that offer comprehensive advice on how to strip and rebuild. Might try that over winter but as my clutch won't disengage and the solenoids aren't powering the winch I'm going to struggle to remove the winch from its mount! Current
2021 D110 HSE
2013 D90 XS

Previous
BP07 OZR D110 (1930 YBA)
2007 G4 Mongolian Recce Vehicle
BP52GHZ D110
2003 & 2006 G4 Event Vehicle
Post #345394 15th Jul 2014 4:07pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17610

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
The XD9000i is a very simple winch to overhaul (which is actually a good thing since they need overhauling quite regularly) and doesn't take long to strip, clean, grease and reassemble.
Post #345398 15th Jul 2014 4:23pm
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20626

United Kingdom 
Devon 4x4 maybe? Distance might be the issue along with perhaps price.
Depends if it would be worthwhile I guess.
Post #345399 15th Jul 2014 4:24pm
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walfy



Member Since: 29 Aug 2007
Location: Frome
Posts: 2673

 
Dave Lovejoy, goes by the name of Honiton Hobbit on most forums. He has been servicing winches for a few years 110 D250 SE HT
110 USW SOLD
RRE HSE Dynamic Gone, wife killed it
VOLVO XC60 R Dynamic with some toys

Polaris RZR 900XP SOLD
Post #345457 15th Jul 2014 8:12pm
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diesel_jim



Member Since: 13 Oct 2008
Location: hiding
Posts: 6133

United Kingdom 2006 Defender 110 Td5 SW Epsom Green
+1 ^^^
Post #345463 15th Jul 2014 8:34pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 8171

 2011 Defender 110 Puma 2.4 USW Stornoway Grey
D44.

Just hope you dont need parts the warns have very £££ parts, esp the motor on that winch in particular! Cheers

James
110 2010 XS Utility
130 2011 M57 bespoke Camper
90 2010 Hardtop
90 M57 1988 Hardtop
Post #345468 15th Jul 2014 8:43pm
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PCA42



Member Since: 15 Jun 2014
Location: Church Stretton
Posts: 468

England 2008 Defender 110 Puma 2.4 DCPU Tonga Green
Gigglepin 4x4 tend to specialise in winches, but they're a Kent based company so may be a bit out the way. Pete

2010 Discovery 4 GS TDV6
1972 Series III 88" 2.25P
Post #345508 15th Jul 2014 11:36pm
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walfy



Member Since: 29 Aug 2007
Location: Frome
Posts: 2673

 
jst wrote:
D44.

Just hope you dont need parts the warns have very £££ parts, esp the motor on that winch in particular!


After a lot of research Bow1,2 fit this winch and so does the XP. But it took me ages to find people who had fitted them. The brush packs for the standard motor are stupid. Best place I found was £100. For that money, you may as well spend a bit more and fir a Bow 2 or XP 110 D250 SE HT
110 USW SOLD
RRE HSE Dynamic Gone, wife killed it
VOLVO XC60 R Dynamic with some toys

Polaris RZR 900XP SOLD
Post #434844 30th Jun 2015 3:17pm
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couplands



Member Since: 31 Aug 2011
Location: Peak District & Cornwall
Posts: 1826

United Kingdom 2001 Defender 90 Td5 HT Oslo Blue
The xd9000i is pretty easy to refurb. I followed one of the online links (after my free spool clutch stopped working) and I took the whole thing apart, greased everything that needed greasing, painted all the alloy parts and bolted it back together.

I later added a remote (in cab) switch so I can use the winch while in the cab. All pretty easy to do, following the online links.

Cheers

Simon
Post #434902 30th Jun 2015 7:37pm
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walfy



Member Since: 29 Aug 2007
Location: Frome
Posts: 2673

 
Mine is in bits at the moment. Just deciding on wether to paint or blast and powdercoat. 110 D250 SE HT
110 USW SOLD
RRE HSE Dynamic Gone, wife killed it
VOLVO XC60 R Dynamic with some toys

Polaris RZR 900XP SOLD
Post #434914 30th Jun 2015 7:52pm
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couplands



Member Since: 31 Aug 2011
Location: Peak District & Cornwall
Posts: 1826

United Kingdom 2001 Defender 90 Td5 HT Oslo Blue
I used a rattle can of wheel paint, of the same Argent Silver that Warn use. It's been fine for the last three years of abuse..Smile

Cheers

Simon
Post #434920 30th Jun 2015 8:04pm
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