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chris38



Member Since: 24 Oct 2014
Location: Lancaster
Posts: 34

United Kingdom 
Heater Blower Switch Replacement
And now the stupid question from the Nooby Rolling Eyes

My heater blower switch is not knackered but takes a lot of fiddling with to change settings.
Rather than spend £50 on a new one

anyone see any reason why I cant wire up a Carling Off On On to do the same job.
Only £10 and it will fill a hole in the dash that I've told the wife that I cant live without.
Any suggestions on wire gauge.

Be gentle with me

Cheers
Chris Cheers
Chris
300tdi Defender 90
Post #373005 20th Nov 2014 2:14pm
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K9F



Member Since: 12 Nov 2009
Location: Bournemouth
Posts: 9610

United Kingdom 2008 Defender 90 Puma 2.4 XS CSW Stornoway Grey
Hi Chris,

I assume it's a 300 TDI? I myself am unacquainted with the setup on a TDI but did find this that may be of assistance.

http://forums.lr4x4.com/index.php?showtopic=51594

If you replace with a Carling switch just make sure it has sufficient terminals for your purpose and it is rated at the correct current for your needs. If you go through life with your head in the sand....all people will see is an ar5e!!

Treat every day as if it is your last....one day you will be right!!
Post #373021 20th Nov 2014 3:39pm
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Martin
Site Admin


Member Since: 02 Apr 2007
Location: Hook Norton
Posts: 6573

United Kingdom 2015 Defender 90 Puma 2.2 XS CSW Montalcino Red
The switch needs to be Off-On-On as you say.

On a Td5 the wiring to the fan is various sizes between 1.0 and 2.0mm^2!

2.0 for 12V supply to fan, 2.0 for "fast" ground path (to switch, Green/Grey), 1.0 for "slow" ground path (to switch, Green/Yellow), 1.5mm on ground to switch (Black).

1.5mm^2 would be fine, but use 2.0mm^2 if you wish Smile  1988 90 Td5 NAS soft top
2015 D90 XS SW
Post #373024 20th Nov 2014 3:53pm
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chris38



Member Since: 24 Oct 2014
Location: Lancaster
Posts: 34

United Kingdom 
Thanks guys,
yep its a 300tdi
K9F I love your avatar by the way. Cheers
Chris
300tdi Defender 90
Post #373041 20th Nov 2014 5:09pm
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VeeTee



Member Since: 06 Mar 2011
Location: Somewhere
Posts: 1512

Netherlands 
Another option is to replace the switch (and resistor) with a PWM Module, then you've got a stepless controller for the fan speed. Cheers, Vincent
1959 Polynorm 1/4 Ton Trailer, Olive Drab Green (sold)
1970 M416 Military Trailer (Camping Trailer Conversion), Epsom Green (sold)
1975 Series III 88 V6, Light Green (sadly sold)
1996 Defender 110 CSW 300 Tdi, Epsom Green (sold)
2000 Freelander 1 TD4 3-drs, Silver (sold)
2006 Freelander 1 TD4 5-drs Facelift Automatic, Tonga Green (sold)

MySite
Post #373049 20th Nov 2014 5:50pm
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chris38



Member Since: 24 Oct 2014
Location: Lancaster
Posts: 34

United Kingdom 
Thanks for that,
Looks like a good option but I cant see the variable speed being much use.
I either want it ticking over or on full chat. Cheers
Chris
300tdi Defender 90
Post #373055 20th Nov 2014 6:03pm
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MadTom



Member Since: 10 Sep 2013
Location: Olomouc
Posts: 612

Czech Republic 1999 Defender 130 Td5 HCPU Baltic Blue
5A is not enough. I'm installing a modiffied A/C into TD5 130 and have added some more resistors to get more than 1 reduced speed, and at full speed the fan gets over 7A. "Drobek" = The Small One - Discovery 2, "Blufínek" = The Blue Thing - Defender 130, and for me at least Ford Mondeo Smile
Post #373155 20th Nov 2014 10:24pm
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VeeTee



Member Since: 06 Mar 2011
Location: Somewhere
Posts: 1512

Netherlands 
^ That module is rated 5 A without coolling, and 10 A when mounted on a cooling surface.
I have one (only recently) but I know of others who have one installed years ago - so it works and really is a nice mod! Thumbs Up Cheers, Vincent
1959 Polynorm 1/4 Ton Trailer, Olive Drab Green (sold)
1970 M416 Military Trailer (Camping Trailer Conversion), Epsom Green (sold)
1975 Series III 88 V6, Light Green (sadly sold)
1996 Defender 110 CSW 300 Tdi, Epsom Green (sold)
2000 Freelander 1 TD4 3-drs, Silver (sold)
2006 Freelander 1 TD4 5-drs Facelift Automatic, Tonga Green (sold)

MySite
Post #373196 21st Nov 2014 7:58am
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