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spudfan



Member Since: 10 Sep 2007
Location: Co Donegal
Posts: 4663

Ireland 
Blanking Puma EGR
Came across this on the Australian site. Seems they have found a way to blank off the EGR without the MIL coming on.
http://www.aulro.com/afvb/90-110-130-defen...-work.html 1982 88" 2.25 diesel
1992 110 200tdi csw -Zikali
2008 110 2.4 tdci csw-Zulu
2011 110 2.4 tdci csw-Masai
Post #352902 21st Aug 2014 2:17pm
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 20376

United Kingdom 
Shall be reading that later. Thumbs Up
Post #352906 21st Aug 2014 2:31pm
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milesr3



Member Since: 12 Feb 2013
Location: Suffolk
Posts: 873

2016 Defender 90 Puma 2.2 XS CSW Keswick Green
Not the first time this has been mentioned on here: http://www.defender2.net/forum/post348133.html#348133

In that thread, the view from the mappers is that the cleaning cycle should be left alone (which would be disabled by removing the gears) otherwise the valve will get sooted up and allow unregulated exhaust gas flow.

Also looking at the pics on the .za site, there doesn't appear to be any sensor in the mechanism; just a feed to the motor. Maybe the ECU is able to measure current flow, otherwise just disconnecting the connector to the EGR would do the same job? If it is measuring current, or at least not an open-circuit, then a simpler (and more easily reversed) 'fix' would be to use a resistor.

[Edit] Looking at the .za site again, the OP confirms that there is no position sensor in the EGR. Also he has blanked the EGR "on the intake side rather than the cooler side", so this is going to stop unregulated exhaust gas flow.
Post #352936 21st Aug 2014 4:05pm
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Matt110



Member Since: 29 Jun 2014
Location: UK
Posts: 683

United Kingdom 
Good trick, but without the EGR the DPF now sees a lot more unburnt soot, which means it will need to regen much more. Would need to understand what that did to the regen cycles before you could guarantee it won't just clog the Dpf up.
Post #352945 21st Aug 2014 4:58pm
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Naks



Member Since: 27 Jan 2009
Location: Stellenbosch, ZA
Posts: 2638

South Africa 2010 Defender 90 Puma 2.4 SW Alpine White
Quote:
without the EGR the DPF now sees a lot more unburnt soot


ZA-spec Defenders do not have a DPF, so no issue for us Thumbs Up --
2010 Defender Puma 90 + BAS remap + Alive IC + Slickshift + Ashcroft ATB rear
2015 Range Rover Sport V8 Supercharged



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Post #353089 22nd Aug 2014 10:09am
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milesr3



Member Since: 12 Feb 2013
Location: Suffolk
Posts: 873

2016 Defender 90 Puma 2.2 XS CSW Keswick Green
Interesting. I keep pondering getting my 2.2 mapped, for greater longevity rather than improved performance. Removing the innards of the DPF and the active regeneration cycle would be top priority.
Post #353113 22nd Aug 2014 11:42am
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Juhulia



Member Since: 10 Jul 2013
Location: Dresden
Posts: 17

2012 Defender 110 Puma 2.2 SW Keswick Green
Remapping your Landy either in ZA or 'down under' would be worth your while... even on a future holiday trip Cool
Possibly a 'return w/o DPF' journey Very Happy
Post #353293 23rd Aug 2014 3:58pm
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TDCi Guy



Member Since: 17 Aug 2014
Location: Yorkshire
Posts: 286

United Kingdom 1996 Defender 110 300 Tdi HCPU Auto Keswick Green
Surely this would still result in the MIL light coming on as the MAF sensor won't like the readings that it is getting? I can't get into my head how removing the gears and allowing the EGR to spin however it wants is any different to blanking the EGR and leaving it operational? In both cases the EGR can still operate as it wishes just the gases are blocked at different points.
However I might be missing something blatently obvious! Rolling Eyes
Post #354203 28th Aug 2014 2:15pm
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Regard



Member Since: 08 Dec 2011
Location: RSA
Posts: 251

South Africa 2011 Defender 110 Puma 2.4 X-Tech LE Orkney Grey
Well....I went on a quick 1000mile journey this weekend to Mozambique and back. Did a lot of 80miles/h highway driving as well as some real slow going/low range, very thick sand roads.

Decided to just unplug the EGR at the grey plug.

Guess what? no MIL, no stored faults, nothing nada after 1000 mile round trip.

I probably had over 15 stop/start cycles during the weekend and no MIL, no limp mode.

So for now I am just going to keep it unplugged.
Post #354821 31st Aug 2014 8:15pm
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fatman



Member Since: 14 Jan 2014
Location: Athens-Greece
Posts: 126

Greece 2007 Defender 110 Puma 2.4 USW Keswick Green
I completed an egr surgery on situ,much easier than unbolting the whole thing.
Previously I was running the puma with the egr unpluged,i was bored of the yellow check engine light so i tried this method and i have to say one thing..
DO NOT BOTHER,as soon as i cleared the codes with the nanocom,i started the puma 3 times in a row and the 4th time check engine lite again!!!
P0404 is my new companion now..
Great expectations....
Post #354970 1st Sep 2014 6:08pm
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ralton



Member Since: 04 Feb 2010
Location: Durban
Posts: 153

South Africa 2007 Defender 90 Puma 2.4 SW Zermatt Silver
Regard wrote:
Well....I went on a quick 1000mile journey this weekend to Mozambique and back. Did a lot of 80miles/h highway driving as well as some real slow going/low range, very thick sand roads.

Decided to just unplug the EGR at the grey plug.

Guess what? no MIL, no stored faults, nothing nada after 1000 mile round trip.

I probably had over 15 stop/start cycles during the weekend and no MIL, no limp mode.

So for now I am just going to keep it unplugged.


Hi Regard, is it still ok?
Have you noticed any difference?
How would one know if the EGR is properly closed when it's unplugged? www.ralton.co.za
Post #360057 25th Sep 2014 8:05am
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Regard



Member Since: 08 Dec 2011
Location: RSA
Posts: 251

South Africa 2011 Defender 110 Puma 2.4 X-Tech LE Orkney Grey
Yes, still perfect.

No lights, no fault codes.

It has now been over 2000km with it unpluged. Up here on the highveld the EGR is shut closed 90% of the time in anycase but when I was down in Mozambique at sea level there was a definate improvement.

I just believe that mine was not faulty and had the propper cleaning cycle. So hoping for a properly closed EGR with it unpluged.
Post #360063 25th Sep 2014 9:04am
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astoltz



Member Since: 08 Mar 2011
Location: South Africa
Posts: 31

South Africa 
Hi Regard


Just something I noticed last night when I decided to test this again after it was mentioned again on the SA forum.

When EGR plug is removed some guys mentioned no stored faults can be seen.

What I noticed is that when using the UltraGauge to read the fault codes 0 faults is shown. When using the mobile app "Torque Pro" with the Bluetooth dongle also 0 faults is shown.

Using my Faultmate I can see the 4 or 5 faults logged wrt the EGR plug that was removed. (BTW there was no faults stored before I started with this test)

PS:

When I got my Puma in 2011 I also removed the EGR plug to test. I tend to remember the engine check light come on. (Not 100% sure). Somewhere in 2011 I asked the Land Rover Dealer to update the engine ECU software.

After this update I never tested to unplug the EGR until last night. I can also confirm that the engine light does not come on.

Not sure if Land Rover changes the ECU software on the later versions to perhaps not enable the MIL light wrt EGR related problems

Regards
Abrie 1997 Land Rover Defender 110 HT 2.8i
(BMW M52)

2009 Land Rover Defender 110 HT 2.4 TDCi(Puma)
Post #360074 25th Sep 2014 11:06am
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dgardel



Member Since: 30 Nov 2008
Location: Veneto (Heart & Head)
Posts: 3586

Italy 
Remove the gears is the same thing to blank the EGR leaving the connector inserted.....

There are some Defenders that blanking the EGR does not turn on the MIL. that's all!!! Discovery 5 td6 HSE Stornoway Gray Outback Engineering Limited Edition

IID Pro MV License
Post #360122 25th Sep 2014 5:36pm
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