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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17469
United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Be aware if fitting Boosts on 30mm spacers that the corners of the hexagon heads of the drive flange bolts will foul and gouge the inside of the Boosts unless the heads are aligned precisely so that a flat parallels the circumference of the flange.

An easy solution to this is to replace the hex head bolts with hexagon socket-head cap-screws (what people tend incorrectly to call "Allen bolts"). The originals bolts are specials since they are grade 10.9 (rather than the usual 8.8 for 'standard' HT bolts and screws) but socket-head caps are 10.9 as standard, so easy to obtain and much cheaper.

You can see this in my photos earlier in this thread.
Post #397565 10th Feb 2015 8:54am
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rallysteve



Member Since: 10 Feb 2014
Location: Cumbria
Posts: 2237
United Kingdom 2002 Defender 110 Td5 DCPU Keswick Green
Cheers for that! Have already changed to 12.9 cap heads though Thumbs Up 02' 110 TD5 Double Cab Rebuild Thread
Post #397567 10th Feb 2015 9:01am
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schweps



Member Since: 21 Oct 2014
Location: Zonguldak
Posts: 47
Turkey 2005 Defender 110 300 Tdi HT Alpine White
Thanks for warning blackwolf. But i guess damage is done already. I'll check.
Keeping hex head bolts which have been aligned precisely as you recommended would be wise solution when it is compared to replacement with socket head cap screws. Because by this way, drive flange bolts won't ever loose again. Smile
Post #397630 10th Feb 2015 2:20pm
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