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ickle



Member Since: 22 Jul 2010
Location: South Vendee
Posts: 1820

France 2008 Defender 110 Puma 2.4 CSW Alpine White
Welding on a tdci
I want to tack up a few mods with a mig welder, on my side steps and tow bar before I have them galved and re-coated.

Is disconnection of the battery enough to protect the electronics, or do the ecus have to be disconnected as well?

Cheers

Keith
Post #329954 10th May 2014 5:13pm
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JR



Member Since: 07 Dec 2012
Location: Auchtermuchty
Posts: 532

Scotland 1984 Defender 90 200 Tdi SW Coniston Green
You don't have to disconnect the battery for Mig welders, only electric arc welders.
Post #329960 10th May 2014 5:21pm
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ickle



Member Since: 22 Jul 2010
Location: South Vendee
Posts: 1820

France 2008 Defender 110 Puma 2.4 CSW Alpine White
Whats a mig if not an arc welder??
Post #329966 10th May 2014 5:27pm
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JR



Member Since: 07 Dec 2012
Location: Auchtermuchty
Posts: 532

Scotland 1984 Defender 90 200 Tdi SW Coniston Green
I should know the full technical answer but don't have it right now.

These 2, and the Tig (Tungston Inert Gas) are totally different welding systems and Mig (Metal Inert Gas) and Tig do not require you to disconnect the battery. Electric Arc, sometimes known as a stick welder, does need the battery disconnected as you can blow the charging circuit.

I think the big difference is the amperage used with Electric Arc is too high.

I have used Oxy Acetylene, Electric Arc and Mig for some 35 years and never disconnected the battery when using a Mig Welder!
Post #329973 10th May 2014 5:38pm
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pob1968



Member Since: 20 Apr 2014
Location: uk
Posts: 239

A mig welder is like an arc welder it just has its welding rod on a spool and shrouds the arc in gas to keep impurities to a minimum. Still an electric arc welder though. 110 Hardtop
Post #330016 10th May 2014 7:12pm
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munch90



Member Since: 26 Oct 2013
Location: guildford
Posts: 3558

England 
you can get anti surge spike devices you put across the battery when welding
Post #330023 10th May 2014 7:22pm
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T1G UP



Member Since: 08 Dec 2009
Location: Bath
Posts: 3101

England 2011 Defender 110 Puma 2.4 XS CSW Orkney Grey
personally i would disconnect any electronic devices...

TIG may be safe but the HF tends to kill most things.....but hey what do i know Whistle
Post #330030 10th May 2014 7:32pm
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munch90



Member Since: 26 Oct 2013
Location: guildford
Posts: 3558

England 
one thing is put earth lead for welder close to the bit your welding ,

current will take path of least resistance

you don't want it going to far or through anything
Post #330046 10th May 2014 8:02pm
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big steve



Member Since: 24 Dec 2009
Location: hertfordshire
Posts: 2456

United Kingdom 2015 Defender 90 Puma 2.2 HT Montalcino Red
you might wish you had disconected it after your replacing the ecu ? 2015 2.2 tdci hardtop xs
3.2 conversion DONE 238bhp and 707nm torque and thats just the start ;-P
hybrid turbo in build -done ready to fit
ashcroft atb in transfer box
6 speed auto in build
Post #330097 10th May 2014 9:38pm
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martinfiattech



Member Since: 13 Nov 2013
Location: leicester
Posts: 422

England 
Disconnect the battery or get an anti spike thing.
Visteon ecus don`t like being spiked, had a few transits killed off just by jump starting and a few 2.2 puma ducatos go the same way.

If your using a pair of mole grips while your welding look at what it does to the spring in them, especially if you use them as an earth Shocked
H.F. in tig is fun to, I ran the cable over my back and it wiped my bank card in my back pocket, never happened with a mig or arc welder, did it that way so many times never a problem..... Excuse the spelling I`am better with spanners and wires.
Post #330099 10th May 2014 9:44pm
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AndrewS



Member Since: 10 Apr 2007
Location: Hereford
Posts: 3709

United Kingdom 2013 Defender 130 Puma 2.2 SW Rimini Red
Done loads of 'tacking' bits onto loads of vehicles and never ever disconnected anything and never had an issue (so far).

Can someone explain why disconnecting the battery makes any difference Thumbs Up Surely disconnecting the sensitive components would be more important than the battery?
Post #330107 10th May 2014 9:52pm
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jomara



Member Since: 26 Oct 2009
Location: Lanarkshire
Posts: 1790

Scotland 2014 Defender 110 Puma 2.2 XS CSW Santorini Black
Better safe than sorry, I spiked the ignition module and electronic distributor on my Bowler tacking a seat bracket with a mig even with the ignition & kill switch off, expensive lesson!! 2014 110 2.2TDCi XS Station wagon
1971 Bowler Tomcat 88 4.2 V8 Auto
2022 110 D250 XS Edition - Gone
2024 110 D250 X-Dynamic HSE
Post #330116 10th May 2014 10:04pm
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munch90



Member Since: 26 Oct 2013
Location: guildford
Posts: 3558

England 
this is a awkward one really , as no one will say it 100% ok because of "just in case"
Post #330117 10th May 2014 10:09pm
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AndrewS



Member Since: 10 Apr 2007
Location: Hereford
Posts: 3709

United Kingdom 2013 Defender 130 Puma 2.2 SW Rimini Red
I have always fitted the earth to the items that are being welded thereby (in my head) it reduces the distance the electrics travel and in theory nothing else should get interfered with.

For instance lets say you were going to weld a patch to the exhaust pipe, clearly you clean a solid bit of the pipe or a bracket and fit the earth to that.
Now if you were to carry out the same repair to the exhaust pipe and fit the earth clamp to lets say the radio aerial the current has to travel up the exhaust pipe through the engine earth straps into the wiring via the radio etc etc clearly this will cause issues.

Will keeping the battery connected actually protect the sensitive components? in that it acts like a reservoir absorbing peaks?
Post #330124 10th May 2014 10:27pm
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mk1collector



Member Since: 17 Sep 2009
Location: West Yorkshire
Posts: 6772

England 2004 Defender 110 Td5 CSW Bonatti Grey
Having been a panel beater for many years we always removed the earth strap to the battery or fitted a surge protector. I also know of a couple of times when people hadn't done this and fried the ecu! So my advise would be take the earth off the battery as it doesn't take long to put the radio code back in.
Post #330131 11th May 2014 12:04am
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