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alfajock



Member Since: 12 Jan 2011
Location: Bedfordshire
Posts: 227

United Kingdom 1989 Defender 110 V8 Petrol CSW Bonatti Grey
V8 Rebuild Part 2
For those who were interested in my original rebuild thread a couple of years ago:

http://www.defender2.net/forum/topic5066.html

I thought I'd post an update. Two years down the line the old girl has been fantastic, flown through a couple of MOTs and been very reliable. She's been in regular use as family weekend bus, dog and bikes carrier and twice a year trips up to the Lake District.

Unfortunately in the last year a paint defect has become apparent, with blistering coming through all over the body.

TJC Landrovers were, as ever, fantastic in their response, inspecting the vehicle and immediately accepting it must have been some form of contamination and offering a full strip back and repaint without hesitation. Dropped her off this week, so my lovely shiny 110 currently looks like this Shocked


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The roof is off as I am taking the opportunity to get it fully seam-sealed and the sunroof removed and plated over before fitting a new headlining and full set of new Exmoor XS half leather seats too. Should be in good fettle for her 25th birthday and crossing 200,000 miles next year.

Bit of a shock to see her in bits again, but credit where it's due to TJC for their professionalism and ongoing customer service. Fully Restored 89 110 CSW V8

CLS 350 CDI for the sensible stuff
Post #280551 8th Nov 2013 1:35pm
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TooTall



Member Since: 10 Jul 2012
Location: Fens
Posts: 504

United Kingdom 2004 Defender 90 Td5 HT Tonga Green
TJC are just "dun the rud" from me...
Nice to hear good things about Terry, as he's had a tough time of late, solely thanks to some thieving scum clearing out his workshop of all his tools Evil or Very Mad
TT "Ease your worries, Clear-up your woes,
Go into your garage & put stuff into rows."
Post #280554 8th Nov 2013 2:00pm
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Romadog



Member Since: 07 Jul 2011
Location: Powys
Posts: 1749

Shocked Shocked Shocked
Post #280631 8th Nov 2013 6:36pm
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Pickles



Member Since: 26 May 2013
Location: Melbourne
Posts: 3783

Australia 2013 Defender 90 Puma 2.2 CSW Keswick Green
I read the previous thread of what was a VERY comprehensive rebuild.
Your "repairman" must be a REALLY good bloke to do the job He's doing for you, after 2 years...many would simply not want to know you.....a VERY good recommendation for him, I would say.
Just one word, from the land of V8s!!..Have you ever thought of running dual exhausts on your vehicle, ...dual pipes all the way, with the right mufflers, would be music to your ears!
Cheers, Pickles.
Post #280659 8th Nov 2013 8:53pm
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alfajock



Member Since: 12 Jan 2011
Location: Bedfordshire
Posts: 227

United Kingdom 1989 Defender 110 V8 Petrol CSW Bonatti Grey
@Romadog - I know!

@Pickles - couldn't agree more about how good TJC have been, which is why I am sharing this to give credit where it is due. Every business has a problem now and then, but it's how they respond when they do that counts. Hmmm, twin exhausts - food for thought! Fully Restored 89 110 CSW V8

CLS 350 CDI for the sensible stuff
Post #280763 9th Nov 2013 1:28pm
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Pickles



Member Since: 26 May 2013
Location: Melbourne
Posts: 3783

Australia 2013 Defender 90 Puma 2.2 CSW Keswick Green
Definitely food for thought.....from the land of V8s!!
You could run one out each side at the rear, below the crossmember, but probably a neater way would be to have 2 (I would suggest 2" pipes) exiting on the same side as the original exhaust. We had a Ford Bronco (351 Cleveland VCool and that is what we did.
You will love the sound!
Regards, Pickles.
Post #280847 9th Nov 2013 9:04pm
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alfajock



Member Since: 12 Jan 2011
Location: Bedfordshire
Posts: 227

United Kingdom 1989 Defender 110 V8 Petrol CSW Bonatti Grey
Well, after a few parts related dramas the old girl's home. Shiny new paint, comfy new seats, a toasty bum and no leaks even in the recent biblical downpours. Happy man again, and a great job by TJC.


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So, to recap the the rebuild so far:

Genuine 1989 Factory 110 CSW V8
Galv Chassis
New bulkhead, 5 doors and cappings (all thoroughly waxoyled)
Seam sealed roof and sunroof delete
Respray inside and out in Bonatti
Rebuilt axles with vented front disks and rear disk conversion to Salisbury
New springs, dampers and polybushes
New steering box and damper
Rewiring
Stainless exhaust
New interior Exmoor XS & security cubby
New Headlining
New ICE with Alpine MP3/Ipod/Bluetoothheadunit, active sub and 4 new speakers

And a very good security install!

Just the powertrain to go when either funds allow or things go bang. 198k so far on original engine and box, runs sweetly and starts on the button so no hurry, but I do hear that top hat linered 4.6 calling Whistle Fully Restored 89 110 CSW V8

CLS 350 CDI for the sensible stuff
Post #304395 2nd Feb 2014 1:34pm
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Mac87



Member Since: 06 Nov 2013
Location: Kent
Posts: 64

England 
Looks like done a great job there, looks fantastic! I still dream of my old 1985 90 V8, just a shame the chassis resembled Swiss cheese! One day I'd love to get back in a V8
Post #304421 2nd Feb 2014 3:32pm
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238kirk



Member Since: 03 Nov 2012
Location: Doncaster
Posts: 233

United Kingdom 2003 Defender 90 Td5 SW Belize Green
Fantastic build, just read your previous thread, you have got to be happy with that, looks like a keeper to me and a credit to TJC for honoring the work on the paint Thumbs Up
Post #304431 2nd Feb 2014 4:15pm
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GUM97



Member Since: 05 Feb 2012
Location: Cheshire
Posts: 3555

United Kingdom 1997 Defender 90 300 Tdi HT Stornoway Grey
Beautiful vehicle! Mr. Green An engine to TDi for!
"Land Rover- Proudly turning drivers into mechanics since 1948"
Post #304439 2nd Feb 2014 4:35pm
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Pickles



Member Since: 26 May 2013
Location: Melbourne
Posts: 3783

Australia 2013 Defender 90 Puma 2.2 CSW Keswick Green
Top Job there, looks like a new one,...maybe better?!
Now come one, what about a set of pipes & a dual wxhaust set up,...one of the best thing about a V8 is "the noise", especially when it's working hard.
Cheers, Pickles.
Post #304541 2nd Feb 2014 9:07pm
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alfajock



Member Since: 12 Jan 2011
Location: Bedfordshire
Posts: 227

United Kingdom 1989 Defender 110 V8 Petrol CSW Bonatti Grey
Thanks guys.

Pickles - it's on the list Thumbs Up Fully Restored 89 110 CSW V8

CLS 350 CDI for the sensible stuff
Post #305240 5th Feb 2014 5:40am
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