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StephenO

Member Since: 03 Dec 2010
Location: Glasgow
Posts: 246

Unable to select high range

We were off roading today and my mate had a bit of of an issue with his transfer box. Its a D90 300tdi.

Once back at the car park he found he couldn't select high range, the lever moved but would only go to neutral or low range. It had been getting more difficult to select high range for a while, long before his clutch problems, we changed the clutch a couple of weeks ago. He's thinking it might be just a wee adjustment of the linkage needed. It had been fine in high range all the way to the site, and it is fine in low range and difflock low range, so its not a gearbox problem but transfer box. The lever is now really sloppy and won't even deselect low range.

Where does he start looking. Any advice greatfully received.

Cheers chaps

2007 Defender Puma Tonga Green

2015 Range Rover Sport Autobiography Corrie Grey
1968 Series 2a Bronze Green
1995 Defender 90 Coniston Green
2005 Discovery 3 Zambezi Silver

1st Sep 2013 5:45pm

pope10001

Member Since: 15 Oct 2011
Location: Dulverton
Posts: 489

1992 Defender 90 200 Tdi HT Zermatt Silver

I would definitely look at the adjustment on the linkage first and then the sloppiness in the linkage before you start looking at anything more serious.

Regards,

Mark

1st Sep 2013 6:39pm

Dave T

Member Since: 07 Jun 2013
Location: Glasgow
Posts: 487

Yes, that's mine

I'm hoping its the linkage but I'm not normally that lucky, already have a replacementt box available from a good friend just in case 2015 RRS Autobiography SDV6
1994 Def 90 300tdi

Last edited by Dave T on 1st Sep 2013 8:21pm. Edited 1 time in total

1st Sep 2013 7:38pm

lambert.the.farmer

Member Since: 11 Apr 2012
Location: harrogate
Posts: 2006

On the top of the t box there is a sort of half domed cylinder type of thing that the linkage attaches to it's held on by 6 bolts iirc. Open it and look inside there is a shaft inside a fork type thing, it is secured by a grub screw. If you are lucky the screw will need to be tightened up if not it will be in the box somewhere and you will need a new one. Either way centre and drivers seats out and covers off should be enough to get to it. Hth. Rhubarb and custard let fly with their secret weapon.

1st Sep 2013 7:49pm

Dave T

Member Since: 07 Jun 2013
Location: Glasgow
Posts: 487

That's the sort of thing I was hoping to hear, a little hope, thanks.

Won't get a chance to look until Friday but I'll post photos for anyone else in this position, hopefully with it all fixed, fingers, toes and everything else crossed. 2015 RRS Autobiography SDV6
1994 Def 90 300tdi

1st Sep 2013 8:06pm

StephenO

Member Since: 03 Dec 2010
Location: Glasgow
Posts: 246

Thanks Chaps

2007 Defender Puma Tonga Green

2015 Range Rover Sport Autobiography Corrie Grey
1968 Series 2a Bronze Green
1995 Defender 90 Coniston Green
2005 Discovery 3 Zambezi Silver

1st Sep 2013 8:14pm

Dave T

Member Since: 07 Jun 2013
Location: Glasgow
Posts: 487

So I've taken the tunnel out and the problem was immediately obvious, the linkage that goes from the selector lever to the selector shaft has broken beside the adjuster nut, it is quite narrow there.

This is right below the front edge of the seat box on the right hand side, you can see both parts hanging down here

Click image to enlarge

and perhaps a little easier here

Click image to enlarge

The offending article

Click image to enlarge

This is the cover where the selector arm is, I needed to take it off to get to the clip holding the pin and also checked the grub screw I have heard so much about

Click image to enlarge

This is the grub screw, nice and tight

Click image to enlarge

and the hole where it fits on top of

Click image to enlarge 2015 RRS Autobiography SDV6
1994 Def 90 300tdi

2nd Sep 2013 3:38pm

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