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Merlin



Member Since: 30 Oct 2010
Location: Newmarket
Posts: 981

United Kingdom 
Auxiliary Power Pick-up
Can anyone point me to the thread for the auxiliary pick-up on the radio wiring socket, where I can take a feed for stuff that needs to be on (like the CB) when the ignition key is turned one click?

Just can't find it in a search.

Thanks,

Merlin
Post #167855 12th Sep 2012 2:30pm
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ibexman



Member Since: 13 Dec 2008
Location: Essex
Posts: 2945

United Kingdom 
How about ciggy lighter Thumbs Up
Post #167856 12th Sep 2012 2:37pm
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Merlin



Member Since: 30 Oct 2010
Location: Newmarket
Posts: 981

United Kingdom 
Of course! Great thanks,

Merlin Idea
Post #167857 12th Sep 2012 2:39pm
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The Boy



Member Since: 28 Aug 2008
Location: East Northants
Posts: 1459

United Kingdom 2009 Defender 110 Puma 2.4 XS CSW Rimini Red
This might help you. Something I wrote somewhere else a while ago.


I decided to do the best job I could with my auxiliary wiring as hopefully I will be keeping this defender for many years. I did get quotes to get the job done by auto electrician but they were very expensive and one even came in at £1200 pus VAT (2009). On the Defender I had before I paid someone to do it but even though he did a great job I was convinced I could do better on this one and a lot cheaper.


If you feel like giving this ago yourself it is not hard but does take some time and it took far longer than I had originally thought.


VWP link
http://www.vehicle-wiring-products.eu/VWP-...mepage.php
I bought all the cables in bulk and on reels of which I still have quite a bit still left hanging in my small workshop. There is no getting away from the fact that wiring cable no matter what you buy is not cheap but if you do buy by the reel you will get a better price and what is left over will come in very handy for all those small jobs in the coming months and years.


Fuse box.
For the fuse box I went to Vehicle Wiring Products. It wasn’t cheap and from memory about forty quid but the quality is really good and their delivery was quick. I recommend asking them to send you a catalogue, but I warn you it is full of great goodies and you may well spend more than you thought you might.


Position.
OK I decided to position my fuse box in the battery box under the passenger seat, this won’t suit everyone especially those with a twin battery set up but for me it was acceptable. I, as I am sure other members would be interested to read how and where you have mounted yours if you already have done so.
The VWP fuse box has four holes in the base to screw it in to its fixed position, now for this I used rivinuts so all I did was mark where I wanted them, drilled the holes and pressed in the rivinuts. However 4mm nut and bolt would do or even self-tappers. Though I am not a fan of the latter as the ends are sharp and they have to protrude somewhere and if you are as accident prone as me you know at some point in the future I would cut your hand open on one.


This done I simply placed the base over the holes and screw it down.





Supply wires.

As you can see from the above photo the fuse box has two live and one earth fixing to supply the board from the battery. I purchased some high amp wires for this and fused the live one as you can see from the photo.



I should point out that I crimped and soldered all the connection and then use shrink insolating over them. This did increase the time I spent on the task dramatically but I think it was worth it to ensure they remained serviceable for as long as possible. I would recommend if you intend to want it to last to do this also. Connection failure is very common on crimp only connectors, electric cooling fans are a very good example of this though due to the position and their proximity. I have had on both cars and land rovers failures here and the problem nearly always a crimped connector.
Routing the supply cables from the batteries.





Cubby box wiring.
I now needed to supply nice Storage Solutions cubby box with power for the CB and the 12v sockets in the rear.
Again I crimped and soldered the connections on these supply wires ready to attach to the fuse box. The shrink tubes can be bought in boxes with a selection of sizes, shop around and you should get a good cheap deal. You should also note that some shrink more than others.

The route I took was up out of the battery box at the rear exiting near the rear of the seat frame then following the line to the cubby box.



Then simply wire up the sockets and CB.


Click image to enlarge





Wiring the roof lights and roof mounted auxiliary plugs.



First I needed to tap in to the supply for the trigger that would switch the relay so the lights would work when I operated the flash or full beam form the driving position. Before I had always done this from under the cowling on the steering column but when I looked on this post 2007 model I decided to tap in to the loom under the bonnet on the near side next to the bulkhead. I used a tiny pin to identify the correct wire by sticking a small pin into the wire and then putting a tester on it.











So this wire then goes to the battery box and I use plastic tubular ducting to protect it for the bits where it was exposed.



I positioned the two relays to the inner wall of the battery box, you will note I used spacers so to keep if away from the side of the battery box. Too close and it would be difficult to get a tester on specially a dark night should the need arise. The spacer was simply a few cut sections of plastic pipes


Feed to the lights and auxiliary plugs.

OK so for the route for the roof lights I exited through the rear of the battery box under the middle row floor and back in just behind the middle seats.



Once back in the cabin I routed it behind the plastic window trim and out through the near side corner. I repeated this on the off side, this side was for the rear work light and the roof rack mounted power sockets. Each of the holes were sealed to make sure they were water tight.


At this point I decided to plug the wires so if required I could simply unplug and remove the roof rack if I so wished.



Click image to enlarge



I used exterior dust resistant plugs, these come in 2, 4 & 6 format.





Click image to enlarge


The wiring has been in place for about 18 months now and touch wood I have yet to have any problems with it.

Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated Mr. Green
Post #167860 12th Sep 2012 3:06pm
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